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2000 XJ Jeep Cherokee Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 2000 Chassis Code: XJ Codes Production Code Designation: XJ 👋 Introduction Market Position Positioning: Iconic compact SUV, known for off-road capability and ruggedness Competitive Analysis Competitors: Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer Key Features Design Philosophy: Body-on-frame construction, robust drivetrain options Target Audience: Off-road enthusiasts, individuals seeking durable and capable SUVs 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Scope: Comprehensive vehicle repair and maintenance Page Count Estimated Pages: Thousands (typical for complete service manuals) Manual Type Type: Service Manual Format Description: Digital PDF eBook Language Language: English Format File Format: PDF File Format Print Quality: High-resolution, clear text and diagrams suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, tuning Engine Fuel: Fuel injection system, fuel pump, injectors, pressure regulator Engine Ignition: Ignition system components, timing, diagnostics Engine Cooling: Radiator, water pump, thermostat, hoses, fan Engine Lubrication: Oil pump, oil pan, oil filter, lubrication system diagnostics Engine Exhaust: Exhaust manifold, catalytic converter, muffler, emissions control Transmission Automatic: Automatic transmission overhaul, diagnostics, fluid service Transmission Manual: Manual transmission overhaul, diagnostics, fluid service Drivetrain Transfer Case: NV231, NV242 transfer case repair and maintenance Drivetrain Axles: Front and rear axle components, differentials, CV joints Brakes: Brake system components, hydraulic lines, ABS diagnostics, caliper/rotor replacement Suspension: Front and rear suspension, control arms, coil springs, shock absorbers, bushings Steering: Power steering system, steering column, tie rods, steering gear Electrical System: Battery, charging system, starter, lighting, horn Electrical Body: Power windows, locks, mirrors, interior/exterior lighting, wipers Climate Control: HVAC system, A/C compressor, heater core, blower motor, refrigerant handling Body Exterior: Body panel repair, doors, hood, tailgate, trim, bumpers Body Interior: Interior trim, seats, dashboard, carpeting, headliner Safety Restraints: Airbag system, seat belts Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks, tire rotations Diagnostic Procedures: Troubleshooting guides, fault code interpretation, system testing Repair Procedures: Component removal, installation, adjustment, and calibration Rebuild Procedures: Engine, transmission, and differential rebuilding Technical Specifications: Torque values, clearances, alignments, wiring diagrams Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine/transmission rebuilds Diagnostic Level: Advanced diagnostic procedures and symptom-based troubleshooting ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L '60' V6 (60-degree) Engine Displacement L: 4.0 Engine Cylinders: 6 Engine Block Material: Iron Engine Head Material: Aluminum Engine Aspiration: Naturally Aspirated Performance Horsepower Hp: 190 @ 4600 RPM (approx.) Torque Lb Ft: 225 @ 3200 RPM (approx.) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Maintenance Spark Plug Gap In: 0.035 (approx.) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Optional Transmission Type: 5-Speed Manual Features 4Wd System: Command-Trac NV231 (standard), Selec-Trac NV242 (optional) Fluid Specifications Automatic Transmission Fluid Type: ATF+4 (MS-9602) or equivalent (check specific manual for exact specification) Manual Transmission Fluid Type: Mopar Manual Transmission Lubricant (MS-9073) or equivalent API GL-5 gear oil (75W-90) 📐 Dimensions Exterior Wheelbase In: 101.4 Length In: 167.5 Width In: 70.0 Height In: 65.3 Weights Curb Weight Lbs: 3400 - 3600 (approx., varies by trim and drivetrain) Towing Capacity Lbs: Up to 2000 (check VIN for specific capacity) Wheels Tires Standard Wheel Size: 15x7 inches Standard Tire Size: 215/75R15 Wheel Bolt Pattern: 5x4.5 inches (5x114.3mm) 🛡️ Safety Features Ratings NHTSA Driver Front Impact Rating: Acceptable (for 2000 model year) NHTSA Passenger Front Impact Rating: Acceptable (for 2000 model year) Active Features ABS: Optional (standard on some later models and trims) Passive Features Airbags: Driver and passenger front airbags Seat Belts: Front 3-point, rear lap and shoulder belts 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette and optional CD player Speaker Configuration: 4 or 6 speaker systems Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Not typically available in stock form 🔧 Maintenance Service Intervals Oil Change Interval Miles: 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type) Engine Air Filter Replacement Miles: 15,000-30,000 miles or as needed Transmission Fluid Change Miles: 30,000-60,000 miles (under normal conditions) Coolant Change Miles: 50,000-100,000 miles or 3-5 years (depending on coolant type) Fluid Specifications Engine Oil Type: SAE 10W-30 (API SG or higher) Engine Oil Capacity Quarts: 5.0 (with filter) Coolant Type: Ethylene Glycol based (Mopar Antifreeze/Coolant 10 Year/100,000 Mile Formula) Power Steering Fluid Type: ATF+3 or ATF+4 Known Issues Common Issue 1: Headliner sagging Common Issue 2: Radiator leaks and overheating (especially early models) Common Issue 3: Aging rubber bushings and suspension components Common Issue 4: Power window motor failures Common Issue 5: Transfer case chain wear/stretch 📚 Vehicle History Brand Heritage Brand Legacy: Jeep has a long-standing reputation for off-road capability and ruggedness dating back to WWII. Model Evolution Generation Designation: Second Generation XJ (1984-2001) Significant Changes...
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2000 XJ Jeep Cherokee Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Year:
2000
Chassis Code:
XJ
Codes
Production Code Designation:
XJ
👋 Introduction
Market Position
Positioning:
Iconic compact SUV, known for off-road capability and ruggedness
Competitive Analysis
Competitors:
Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer
Key Features
Design Philosophy:
Body-on-frame construction, robust drivetrain options
Target Audience:
Off-road enthusiasts, individuals seeking durable and capable SUVs
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Scope:
Comprehensive vehicle repair and maintenance
Page Count
Estimated Pages:
Thousands (typical for complete service manuals)
Manual Type
Type:
Service Manual
Format Description:
Digital PDF eBook
Language
Language:
English
Format
File Format:
PDF
File Format
Print Quality:
High-resolution, clear text and diagrams suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, tuning
Engine Fuel:
Fuel injection system, fuel pump, injectors, pressure regulator
Engine Ignition:
Ignition system components, timing, diagnostics
Engine Cooling:
Radiator, water pump, thermostat, hoses, fan
Engine Lubrication:
Oil pump, oil pan, oil filter, lubrication system diagnostics
Engine Exhaust:
Exhaust manifold, catalytic converter, muffler, emissions control
Transmission Automatic:
Automatic transmission overhaul, diagnostics, fluid service
Transmission Manual:
Manual transmission overhaul, diagnostics, fluid service
Drivetrain Transfer Case:
NV231, NV242 transfer case repair and maintenance
Drivetrain Axles:
Front and rear axle components, differentials, CV joints
Brakes:
Brake system components, hydraulic lines, ABS diagnostics, caliper/rotor replacement
Suspension:
Front and rear suspension, control arms, coil springs, shock absorbers, bushings
Steering:
Power steering system, steering column, tie rods, steering gear
Electrical System:
Battery, charging system, starter, lighting, horn
Electrical Body:
Power windows, locks, mirrors, interior/exterior lighting, wipers
Climate Control:
HVAC system, A/C compressor, heater core, blower motor, refrigerant handling
Body Exterior:
Body panel repair, doors, hood, tailgate, trim, bumpers
Body Interior:
Interior trim, seats, dashboard, carpeting, headliner
Safety Restraints:
Airbag system, seat belts
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, system testing
Repair Procedures:
Component removal, installation, adjustment, and calibration
Rebuild Procedures:
Engine, transmission, and differential rebuilding
Technical Specifications:
Torque values, clearances, alignments, wiring diagrams
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine/transmission rebuilds
Diagnostic Level:
Advanced diagnostic procedures and symptom-based troubleshooting
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.0L '60' V6 (60-degree)
Engine Displacement L:
4.0
Engine Cylinders:
6
Engine Block Material:
Iron
Engine Head Material:
Aluminum
Engine Aspiration:
Naturally Aspirated
Performance
Horsepower Hp:
190 @ 4600 RPM (approx.)
Torque Lb Ft:
225 @ 3200 RPM (approx.)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Maintenance
Spark Plug Gap In:
0.035 (approx.)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Optional
Transmission Type:
5-Speed Manual
Features
4Wd System:
Command-Trac NV231 (standard), Selec-Trac NV242 (optional)
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+4 (MS-9602) or equivalent (check specific manual for exact specification)
Manual Transmission Fluid Type:
Mopar Manual Transmission Lubricant (MS-9073) or equivalent API GL-5 gear oil (75W-90)
📐 Dimensions
Exterior
Wheelbase In:
101.4
Length In:
167.5
Width In:
70.0
Height In:
65.3
Weights
Curb Weight Lbs:
3400 - 3600 (approx., varies by trim and drivetrain)
Towing Capacity Lbs:
Up to 2000 (check VIN for specific capacity)
Wheels Tires
Standard Wheel Size:
15x7 inches
Standard Tire Size:
215/75R15
Wheel Bolt Pattern:
5x4.5 inches (5x114.3mm)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact Rating:
Acceptable (for 2000 model year)
NHTSA Passenger Front Impact Rating:
Acceptable (for 2000 model year)
Active Features
ABS:
Optional (standard on some later models and trims)
Passive Features
Airbags:
Driver and passenger front airbags
Seat Belts:
Front 3-point, rear lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and optional CD player
Speaker Configuration:
4 or 6 speaker systems
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Auxiliary Input:
Not typically available in stock form
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type)
Engine Air Filter Replacement Miles:
15,000-30,000 miles or as needed
Transmission Fluid Change Miles:
30,000-60,000 miles (under normal conditions)
Coolant Change Miles:
50,000-100,000 miles or 3-5 years (depending on coolant type)
Fluid Specifications
Engine Oil Type:
SAE 10W-30 (API SG or higher)
Engine Oil Capacity Quarts:
5.0 (with filter)
Coolant Type:
Ethylene Glycol based (Mopar Antifreeze/Coolant 10 Year/100,000 Mile Formula)
Power Steering Fluid Type:
ATF+3 or ATF+4
Known Issues
Common Issue 1:
Headliner sagging
Common Issue 2:
Radiator leaks and overheating (especially early models)
Common Issue 3:
Aging rubber bushings and suspension components
Common Issue 4:
Power window motor failures
Common Issue 5:
Transfer case chain wear/stretch
📚 Vehicle History
Brand Heritage
Brand Legacy:
Jeep has a long-standing reputation for off-road capability and ruggedness dating back to WWII.
Model Evolution
Generation Designation:
Second Generation XJ (1984-2001)
Significant Changes 2000:
Minor updates, often including new exterior colors, trim options, and potential subtle mechanical refinements.
Production
Production Years Xj:
1984-2001
Manufacturing Locations:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Capability Award:
Consistently praised for its off-road prowess and aftermarket support.
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