🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2000 Body Style Covered: Sedan, Hatchback Codes Chassis Code: BJ Engine Codes Covered: FS-DE (2.0L DOHC I4), ZM-DE (1.5L DOHC I4) 👋 Introduction Market Position Segment: Compact Car / Small Family Car Competitive Set: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra. Competitive Analysis Key Selling Points: Reliability, sporty handling (especially GT trims), good value for money, practical interior. Key Features Value Proposition: Provides technicians and DIY enthusiasts with the precise information needed to maintain and repair the 2000 Mazda Protege efficiently and accurately. Authenticity: This is not a generic manual; it is specific to the 2000 Mazda Protege, reflecting dealership-level repair procedures. 📋 Manual Details Coverage Areas Coverage Scope: All Models and All Repairs A-Z Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive workshop manuals) Manual Type Type: Complete Workshop Manual / Service Manual Language Language: English Format Format: Digital (PDF) - Searchable and Printable 📖 Manual Coverage Systems Covered Engine Service: Complete engine disassembly, inspection, reassembly, timing belt replacement, cooling system, lubrication system, fuel injection system, ignition system, emissions control. Transmission Service: Manual transmission repair and overhaul, automatic transmission operation, fluid changes, solenoids, torque converter replacement. Drivetrain: Front-wheel drive system, CV joints, axles, differentials. Suspension And Steering: Front and rear suspension components (struts, control arms, bushings), power steering system, wheel alignment specifications. Braking System: Front and rear brake systems (discs, pads, calipers, lines), ABS system diagnostics and repair, parking brake. Electrical System: Complete wiring diagrams, charging system (alternator, battery), starting system, lighting, power accessories (windows, locks, mirrors), fuse box layout, diagnostic trouble codes (DTCs). HVAC System: Air conditioning system diagnosis and repair, heater core, blower motor, climate control unit. Body And Trim: Interior and exterior trim removal and installation, door panel access, bumper replacement, hood and trunk mechanisms. Diagnostics And Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, air filter replacement, belt inspections and adjustments. Repair Procedures: Engine component replacement (e.g., water pump, alternator, starter), transmission overhaul, suspension component replacement, brake caliper replacement, exhaust system repairs, fuel pump replacement, radiator replacement. Diagnostic Procedures: Reading OBD-II codes, testing sensors, checking fuel pressure, diagnosing electrical faults, compression testing. Installation Procedures: Component installation guidance (e.g., aftermarket audio systems, alarm systems where applicable), body panel alignment. Technical Depth Depth Of Coverage: Expert level; covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic trees. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Printability: High-resolution images and diagrams, suitable for printing individual pages or the entire manual. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.0L DOHC Inline-4 (FS-DE) Engine Option 2: 1.5L DOHC Inline-4 (ZM-DE) - Less common in North America Performance 2.0L Horsepower: Approx. 120-130 hp (varies by specific market and trim) 2.0L Torque: Approx. 130-135 lb-ft (varies by specific market and trim) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher for performance trims if applicable) Engine Management ECM Type: Engine Control Module (ECM) / Powertrain Control Module (PCM) with OBD-II diagnostics. Timing Belt Timing Belt Interval: Recommended replacement every 60,000 - 90,000 miles or 5-7 years, crucial to prevent catastrophic engine damage. 🔧 Transmission Standard Transmission Option 1: 5-Speed Manual Transmission Optional Transmission Option 2: 4-Speed Automatic Transmission Features Automatic Features: Lock-up torque converter for improved fuel efficiency. Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil (e.g., Mazda Genuine Gear Oil or equivalent). Automatic Transmission Fluid: Mazda Genuine ATF-MV or equivalent Dexron III/Mercon (check specific sub-model requirements). 📐 Dimensions Exterior Wheelbase: Approx. 102.7 inches (2609 mm) Length: Approx. 174.8 inches (4440 mm) for Sedan Width: Approx. 67.9 inches (1725 mm) Height: Approx. 56.7 inches (1440 mm) for Sedan Cargo Trunk Volume Sedan: Approx. 12.0 cubic feet Weights Curb Weight: Approx. 2600-2800 lbs (1180-1270 kg), depending on trim and configuration. Wheel Bolt Pattern: 4x100 Dimensions Tire Sizes: Commonly 185/65R14 or 195/55R15, depending on trim level. 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 5-star passenger (for comparable models of that era). IIHS Side Impact: Good (for comparable models of that era). Active Features ABS: Available Anti-lock Braking System (ABS) on select trims. Traction Control: Less common on this generation, but potentially available on higher trims or as an option. Passive Features Airbags: Driver and front passenger airbags standard. Side-impact airbags were optional on some models. Seatbelts: Three-point seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM/CD player or cassette player, with speaker options varying by...
Component installation guidance (e.g., aftermarket audio systems, alarm systems where applicable), body panel alignment.
Technical Depth
Depth Of Coverage:
Expert level; covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic trees.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Printability:
High-resolution images and diagrams, suitable for printing individual pages or the entire manual.
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.0L DOHC Inline-4 (FS-DE)
Engine Option 2:
1.5L DOHC Inline-4 (ZM-DE) - Less common in North America
Performance
2.0L Horsepower:
Approx. 120-130 hp (varies by specific market and trim)
2.0L Torque:
Approx. 130-135 lb-ft (varies by specific market and trim)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher for performance trims if applicable)
Engine Management
ECM Type:
Engine Control Module (ECM) / Powertrain Control Module (PCM) with OBD-II diagnostics.
Timing Belt
Timing Belt Interval:
Recommended replacement every 60,000 - 90,000 miles or 5-7 years, crucial to prevent catastrophic engine damage.
🔧 Transmission
Standard
Transmission Option 1:
5-Speed Manual Transmission
Optional
Transmission Option 2:
4-Speed Automatic Transmission
Features
Automatic Features:
Lock-up torque converter for improved fuel efficiency.
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 gear oil (e.g., Mazda Genuine Gear Oil or equivalent).
Automatic Transmission Fluid:
Mazda Genuine ATF-MV or equivalent Dexron III/Mercon (check specific sub-model requirements).
📐 Dimensions
Exterior
Wheelbase:
Approx. 102.7 inches (2609 mm)
Length:
Approx. 174.8 inches (4440 mm) for Sedan
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 56.7 inches (1440 mm) for Sedan
Cargo
Trunk Volume Sedan:
Approx. 12.0 cubic feet
Weights
Curb Weight:
Approx. 2600-2800 lbs (1180-1270 kg), depending on trim and configuration.
Wheel Bolt Pattern:
4x100
Dimensions
Tire Sizes:
Commonly 185/65R14 or 195/55R15, depending on trim level.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 5-star passenger (for comparable models of that era).
IIHS Side Impact:
Good (for comparable models of that era).
Active Features
ABS:
Available Anti-lock Braking System (ABS) on select trims.
Traction Control:
Less common on this generation, but potentially available on higher trims or as an option.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side-impact airbags were optional on some models.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/CD player or cassette player, with speaker options varying by trim.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Connectivity Features:
Limited by era; primarily auxiliary inputs for aftermarket audio devices may be present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (depending on oil type and driving conditions).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Inspect/replace as needed, typically every 15,000-30,000 miles (if equipped).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type:
API SJ or SL, SAE 5W-30 synthetic blend or full synthetic recommended.
Engine Oil Capacity:
Approx. 4.2 quarts (4.0 liters) with filter change for 2.0L engine.
Coolant Type:
Mazda Genuine Antifreeze/Coolant (Green) or equivalent ethylene glycol-based coolant.
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Ignition coil failure (leading to misfires, rough running).
Common Issue 2:
Worn front suspension components (ball joints, bushings) leading to clunking noises and poor handling.
Common Issue 3:
Corrosion on power steering hoses, leading to leaks.
Common Issue 4:
EGR (Exhaust Gas Recirculation) valve clogging, causing rough idle and check engine lights.
Common Issue 5:
Radiator or hose leaks, leading to overheating.
Part Numbers
Fuel Filter Pnp:
Mazda P/N: B455-23-490 (example, actual may vary)
Oil Filter Pnp:
Mazda P/N: N3R1-14-302 (example, actual may vary)
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda is known for its 'Zoom-Zoom' driving dynamics, focusing on engaging and fun-to-drive vehicles.
Model Evolution
Generation Bj:
The 2000 Protege belongs to the BJ generation (1998-2003), which saw significant improvements in refinement, safety, and driving dynamics over its predecessor.
Trims Available:
DX, LX, ES, ES Wagon, MP3 (special edition), Mazdaspeed Protege (later models, but the manual covers the base Protege platform).
Production
Manufacturing Locations:
Primarily Hofu, Japan; also assembled in other locations globally.
Production Years:
The BJ generation spanned from 1998 to 2003.
🏆 Awards & Recognition
Recognitions
Car And Driver Ranking:
Often ranked among Car and Driver's Ten Best list for affordable performance and value in its segment during its production years.
Consumer Ratings:
Generally well-regarded for reliability and ownership experience by consumer organizations.