🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2000 Codes Chassis Code: BJ Platform Code: Mazda B-platform 👋 Introduction Market Position Market Segment: Compact sedan/hatchback, positioned as a practical and engaging option Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Vehicle Strengths: Reliability, sporty handling (especially with certain trims), fuel efficiency, good value 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and maintenance information Specific Sections: Engine, transmission, drivetrain, suspension, steering, brakes, HVAC, electrical, body, diagnostics Page Count Approximate Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Print 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, component testing, ECM operation, sensor data Fuel System: Fuel pump testing, injector diagnostics, fuel pressure regulation, evaporative emission control (EVAP) Ignition System: Ignition coil testing, spark plug specifications, timing adjustment procedures Cooling System: Thermostat operation, radiator and fan diagnostics, coolant specifications Exhaust System: Catalytic converter function, muffler replacement, emission control components Transmission Manual: Clutch operation, gearshift linkage, gearbox disassembly and assembly, fluid specifications Transmission Automatic: ATF specifications, valve body diagnostics, torque converter operation, transmission control module (TCM) diagnostics Drivetrain Frontend: CV axle inspection and replacement, differential service Suspension Front: MacPherson strut replacement, ball joint inspection, control arm bushings Suspension Rear: Multi-link suspension service, shock absorber replacement, trailing arm bushings Steering System: Power steering pump and rack diagnostics, tie rod end replacement, steering column service Brake System Front: Disc brake pad and rotor replacement, caliper servicing, brake fluid specifications Brake System Rear: Drum brake adjustment and shoe replacement (if applicable), disc brake service (if applicable) Anti-Lock Brakes (ABS): ABS sensor diagnostics, hydraulic unit testing, ABS warning light troubleshooting Body Exterior: Door panel removal, bumper repair, panel alignment, paint codes Body Interior: Seat removal, dashboard component service, headliner replacement Climate Control (HVAC): A/C system recharge, blower motor testing, heater core replacement, cabin air filter service Electrical System Charging: Alternator testing, battery specifications, wiring diagrams for charging system Electrical System Starting: Starter motor testing, ignition switch diagnostics, wiring diagrams for starting system Lighting System: Headlight bulb replacement, taillight assembly service, interior lighting diagnostics Instrument Panel: Gauge cluster removal and repair, warning light explanation, switch diagnostics Audio System: Radio removal and installation, speaker replacement, antenna troubleshooting Security System: Keyless entry system operation, alarm system diagnostics Cruise Control: Cruise control actuator testing, switch diagnostics, speed sensor troubleshooting Airbags: Airbag system components, SRS warning light troubleshooting, replacement procedures (with safety precautions) Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, tire rotation, spark plug replacement Troubleshooting: Step-by-step diagnostic flowcharts for common and uncommon issues Component Replacement: Detailed instructions for replacing nearly all major and minor components Diagnostics: OBD-II system analysis, diagnostic trouble code (DTC) interpretation, component testing procedures Rebuilds And Overhauls: Engine and transmission overhaul procedures, complete disassembly and reassembly guides Wiring Diagrams: Complete, color-coded wiring schematics for all vehicle systems Specifications And Tolerances: Engine torque specifications, valve clearances, bearing clearances, etc. Special Tools: Identification of required special tools for specific repair procedures Technical Depth Depth: Factory-level, suitable for professional technicians and experienced DIY enthusiasts 📊 Manual Specifications File Format Digital File Type: N/A (Print Manual) Print Quality Print Quality: High-quality reproduction of original factory documentation Binding Type Binding: Staple-bound or perfect-bound (typical for service manuals) Paper Type Paper Quality: Durable, semi-gloss paper suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (1.8L) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1839 cc (1.8 Liters) Bore X Stroke: 83.0 mm x 85.0 mm Compression Ratio: 9.1:1 Performance Horsepower (Net): 122 hp @ 5500 rpm (typical) Torque (Net): 115 lb-ft @ 4000 rpm (typical) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SMPI) Fuel Type: Unleaded Gasoline, 87 octane (minimum recommended) Engine Management Engine Control Module (ECM): Mazda specific ECM with diagnostic capabilities 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic Features Automatic Transmission Features: Electronically controlled, lock-up torque converter Fluid Type Manual Transmission Fluid (Mtf): API GL-4, SAE 75W-90 (refer to manual for specific part numbers) Automatic Transmission Fluid (Atf): Dexron III or equivalent (refer to manual for specific part numbers) 📐 Dimensions Exterior Length: Approx. 171.5 inches (4356 mm) - Sedan Width: Approx. 67.7 inches (1720 mm) Height: Approx. 55.9 inches (1420 mm) - Sedan Wheelbase: Approx. 102.7 inches (2606 mm) Weights Curb Weight: Approx. 2600 - 2800 lbs (1180 - 1270 kg), depending on trim and transmission 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4-star driver, 4-star passenger (for the era, refer to specific test results) Active Features Available ABS: Available Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags standard Seatbelts: Front and rear three-point seatbelts 💡 Technology Features Infotainment Audio System Standard: AM/FM stereo with CD player or cassette deck, depending...
API GL-4, SAE 75W-90 (refer to manual for specific part numbers)
Automatic Transmission Fluid (Atf):
Dexron III or equivalent (refer to manual for specific part numbers)
📐 Dimensions
Exterior
Length:
Approx. 171.5 inches (4356 mm) - Sedan
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 55.9 inches (1420 mm) - Sedan
Wheelbase:
Approx. 102.7 inches (2606 mm)
Weights
Curb Weight:
Approx. 2600 - 2800 lbs (1180 - 1270 kg), depending on trim and transmission
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4-star driver, 4-star passenger (for the era, refer to specific test results)
Active Features
Available ABS:
Available Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
Front and rear three-point seatbelts
💡 Technology Features
Infotainment
Audio System Standard:
AM/FM stereo with CD player or cassette deck, depending on trim level.
Driver Assistance
Cruise Control:
Available cruise control system.
Connectivity
Auxiliary Input:
Generally not available in its original form; aftermarket head unit installation is common for AUX/USB connectivity.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (typical, consult manual for exact recommendations).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter:
If equipped, inspect annually or every 15,000 miles (24,000 km).
Spark Plugs:
Replace every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (platinum/iridium recommended).
Transmission Fluid Change:
Manual: Inspect every 30,000 miles (48,000 km), replace at 60,000-100,000 miles (96,000-160,000 km) or if contaminated. Automatic: Every 45,000-60,000 miles (72,000-96,000 km) or as per manual.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter (refer to manual for exact capacity).
Engine Oil Viscosity:
5W-30 or 10W-30 recommended (check manual for ambient temperature suitability).
Coolant Type:
Ethylene glycol based coolant (Mazda recommends FL22 or equivalent).
Known Issues
Engine Lsd Issue:
Some FS-DE engines can develop piston slap when cold, typically not a critical failure but can be noisy.
Suspension Wear:
Rear shock absorbers and control arm bushings can wear over time, leading to a less controlled ride.
Exhaust Rust:
Corrosion of exhaust components can occur in regions with harsh winters and road salt.
Automatic Transmission:
Older automatic transmissions can sometimes exhibit hard shifting or slipping if not properly maintained.
Window Regulators:
Power window regulators can become sluggish or fail over time.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mazda has a history of producing reliable and often engaging-to-drive vehicles, known for their 'Jinba Ittai' (horse and rider as one) driving philosophy.
Model Evolution
Generation:
Third Generation Protege (BJ Platform, 1998-2003)
Key Updates For 2000:
While 2000 was not a major redesign year, minor feature updates and potentially package adjustments may have occurred. The core platform and powertrain remained consistent.
Production
Manufacturing Locations:
Primarily Japan, with some production in North America depending on market.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Protege lineup generally received positive reviews for its value, reliability, and engaging driving dynamics for its class.