🏷️ Basic Information Identification Make: Polaris Model: Xplorer 400 Year: 2000 Product Type: Parts Manual Codes Vin Decoder Notes: While this manual is specific to the 2000 Xplorer 400, VIN decoding for Polaris ATVs typically identifies model series, engine size, and manufacturing location. Always cross-reference with specific component part numbers. 👋 Introduction Market Position Atv Market Segment: The Polaris Xplorer series was positioned as a capable utility and recreational ATV, known for its blend of performance and versatility in the late 1990s and early 2000s. The 400cc class was a popular segment for general trail riding and light work. Target User Base: Ideal for ATV owners looking to perform their own maintenance and repairs, saving on dealership labor costs and gaining a deeper understanding of their vehicle's mechanics. Recreational riders and utility users alike benefit from accurate parts identification. Competitive Analysis Key Competitors Circa 2000: Competitors in the 400cc class for the year 2000 included models from Yamaha (e.g., Wolverine 350/450), Honda (e.g., FourTrax 300/400), Suzuki (e.g., QuadSport 300/KingQuad 300), and Kawasaki (e.g., Bayou 300/400). Polaris often differentiated with its Polaris Variable Transmission (PVT) and Polaris Independent Front Suspension (IFS) on higher-spec models. Key Features Vehicle Key Features Relevant To Parts: This manual would detail components for a robust, often 4x4, ATV designed for varied terrain. Key areas for parts identification include the durable chassis, the Polaris PVT automatic transmission, the reliable 2-stroke or 4-stroke engine (depending on specific Xplorer 400 sub-model), and the suspension systems. 📋 Manual Details Coverage Areas Manual Coverage Summary: Comprehensive coverage of all major mechanical and electrical components for the 2000 Polaris Xplorer 400 ATV, including detailed diagrams and part numbers for user maintenance and repair. Page Count Page Count: 62 Manual Type Manual Type: Parts Catalog / Illustrated Parts Manual Language Language: English Format Format: PDF Download Print Selectivity: The PDF format enables users to print only the specific pages or sections relevant to their current maintenance task, making it a highly practical and resource-efficient manual. 📖 Manual Coverage Systems Covered Systems Covered List: • Front Cab Components • Rear Cab and Seat Assembly • Rear Rack Mounting • Decals and Graphics • Front Rack and Bumper Mounting • Engine Mounting and Isolation • Cooling System Components • Exhaust System Components • Fuel Tank Assembly • Oil Tank and Lines • Air Box and Filtration System • Front Drive System (2WD/AWD components) • Front Tighter/Tensioner Assembly • Front Suspension Struts and Mounting • CV Joint and Driveshaft Assembly (BTB - Back to Back) • Front Wheel Hubs and Bearings • Front Brake System (caliper, rotor, lines, master cylinder) • Throttle Control Assembly and Cables • Brake Master Cylinder, Lines, and Lever Assembly • Steering Column and Components • Handlebar Assembly and Headlight Pod • A-Arm and Strut Mounting Hardware • Center Tighter/Tensioner Assembly • Swing Arm and Shock Absorber Mounting • Drive Clutch Assembly • Driven Clutch Assembly • Clutch Cover and Housing • Gearcase, Brake, and Chain Cover Assembly • Rear Brake System (caliper, rotor, lines, master cylinder) • Rear Wheel Drive Components • Electrical System Components (tail light, wiring harnesses, etc.) • Gearcase Lubrication and Seals • Gear Selector Mechanism • Engine Internals (Piston, Crankshaft) • Crankcase and Cylinder Components • Recoil Starter Assembly • Carburetor Components • Oil Pump and Drive • Magneto/Stator Assembly • Starting Motor Assembly • Tool Kit Components (if applicable) Part Number Availability: Crucially provides OEM (Original Equipment Manufacturer) part numbers for all listed components, essential for accurate ordering and ensuring compatibility. Steering And Suspension Parts: Comprehensive coverage of steering components (tie rods, ball joints, steering post) and suspension elements (A-arms, shocks, bushings, ball joints) for precise identification during wear-related repairs. Procedures Included Procedures Included List: • Identification of all replaceable parts via exploded diagrams • Verification of correct part numbers for ordering • Disassembly and reassembly guidance based on component breakdown • Visual confirmation of part fitment and interchangeability Diagram Type: Detailed exploded view diagrams illustrating how components assemble and relate to each other within each system. Technical Depth Technical Depth Level: Detailed Component Identification and Part Number Referencing Document Purpose: Facilitates accurate parts ordering and aids in the correct identification of components during maintenance and repair procedures. Scope Of Coverage: Covers all genuine Polaris manufactured parts and some common aftermarket accessory mounting hardware if integrated into the OEM design. Excludes purely aftermarket accessories unless they directly interface with OEM mounting points. 📊 Manual Specifications File Format File Format Details: High-quality PDF, optimized for digital viewing and selective printing. Allows users to print only necessary pages, saving on ink and paper. Searchable Text: Typically PDF documents of this nature are text-searchable, allowing users to quickly find specific part names or numbers within the document. Print Quality Print Quality Notes: Designed for clear reproduction of exploded diagrams...