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(19 MB) 2001-2002 Subaru Impreza Sti-Official DIY Factory Service Manual (FSM)/Repair Manual/Workshop Manual 01 02-( Format)

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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Code: GDB (Type RA/STI) Year: 2001-2002 Codes Chassis Code: GDB Engine Code Primary: EJ207 Engine Code Variant Sti: EJ207 Twin-Scroll Turbo ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Compact Sports Sedan / Rally Homologation Special Target Audience: Enthusiasts, performance drivers, rally fans, owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Key Competitors Era: Mitsubishi Lancer Evolution, Honda Civic Type R, Toyota Celica GT-Four, Ford Focus RS. Key Features Vehicle Usp: Symmetrical All-Wheel Drive, turbocharged boxer engine, rally-bred performance, Driver's Control Centre Differential (DCCD). Manual Value Proposition Why This Manual: Provides authorized, detailed procedures directly from Subaru, crucial for maintaining and repairing a complex performance vehicle like the STI. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: 2001-2002 Subaru Impreza WRX STI (GDB chassis) Secondary Coverage: General Impreza WRX (GC8/GF8 chassis variations may have overlaps but this is STI specific) Page Count Estimated Page Count: Approximately 2500-3500 pages (typical for comprehensive FSMs, exact number often not specified for digital files but implied by scope) Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual / Workshop Manual Language Language: English Format File Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown of EJ207 engine components, including pistons, connecting rods, crankshaft, cylinder heads, camshafts, timing belt/chain, lubrication system, cooling system. Engine Management: Fuel injection, ignition system, emission control systems, ECU diagnostics, sensor operations, wiring diagrams for engine sensors. Transmission Drivetrain: Manual transmission (TY756/TY856 variants), clutch system, all-wheel-drive system (DCCD - Driver's Control Centre Differential), front and rear differentials, driveshafts, axles. Suspension Steering: Front and rear suspension systems (MacPherson strut front, multi-link rear), steering rack, power steering system, wheel alignment specifications. Brakes: Brake system components (ABS, EBD), brake fluid specifications, master cylinder, brake lines, calipers, rotors, parking brake, hydraulic and electrical diagnostics. Electrical: Complete electrical system schematics, battery, charging system, starter motor, lighting systems, power windows, door locks, central locking, security system, gauge cluster, SRS (Airbag) system. Body Interior: Body panel repair, door mechanisms, interior trim removal and installation, seating systems, HVAC system, dashboard components, structural repair guidelines. Procedures Included Maintenance: Scheduled maintenance procedures, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, transmission fluid changes, differential fluid changes. Diagnostics: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), specific system diagnostic flows, electrical circuit testing. Repair: Detailed step-by-step repair procedures for all major vehicle systems, including engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, body panel repair. Installation: Procedures for installing and replacing major components, including engine, transmission, turbocharger, intercooler, suspension parts, and body components. Specifications Data: Torque specifications for all fasteners, component clearances, fluid capacities, electrical specifications, measurement data. Technical Depth Depth Level: Comprehensive. Covers basic maintenance through complete engine and transmission overhauls, including advanced electrical diagnostics and body repair. Diagnostic Focus: In-depth diagnostic trees, resistance values, voltage checks, signal patterns for sensors and actuators. Rebuild Information: Detailed procedures and specifications for rebuilding major mechanical assemblies like engines and transmissions. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, enabling quick navigation to specific topics. Print Quality Printability: Designed for printing, allowing users to create physical copies for workshop use. Binding Type Binding Style If Printed: N/A (Digital PDF) Paper Type Paper Type If Printed: N/A (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Engine Type: Horizontally-opposed (Boxer), 4-cylinder, 16-valve, DOHC Displacement: 2.0 Liters (1994 cc) Aspiration: Twin-Scroll Turbocharged Intercooled Performance Horsepower Ps: 265 PS (approx. 261 hp) at 6400 rpm (JDM specification) Torque Nm: 343 Nm (approx. 253 lb-ft) at 4400 rpm (JDM specification) Bore X Stroke Mm: 92.0 mm x 75.0 mm Compression Ratio: 8.0:1 Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Premium Octane Recommended) Engine Management ECU Type: Subaru ECU (specific part numbers detailed in manual) ๐Ÿ”ง Transmission Standard Transmission Type: 6-Speed Manual Transmission Model: TY756 (later superseded by TY856 for some variants) Optional Optional Transmission: N/A (STI models of this era were exclusively manual) Features Dccd System: Driver's Control Centre Differential (DCCD) with automatic and manual locking modes. AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential (in addition to DCCD). ๐Ÿ“ Dimensions Exterior Length Mm: 4405 Width Mm: 1735 Height Mm: 1450 Wheelbase Mm: 2530 Track Front Mm: 1490 Track Rear Mm: 1490 Weights Curb Weight Kg: 1420 (approx.) Gross Vehicle Weight Rating Kg: Not specified in product info, detailed in manual. Towing Capacity Kg: Not applicable / Not specified. ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for this model and year would be documented in the manual if available for the target market. Jncsa Ratings: Often rated highly in Japanese NCAP (JNCAP) for its era. Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD). Traction Control: Yes, integrated with AWD and DCCD systems. Passive...
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(19 MB) 2001-2002 Subaru Impreza Sti-Official DIY Factory Service Manual (FSM)/Repair Manual/Workshop Manual 01 02-( Format)
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Model Code:
GDB (Type RA/STI)
Year:
2001-2002
Codes
Chassis Code:
GDB
Engine Code Primary:
EJ207
Engine Code Variant Sti:
EJ207 Twin-Scroll Turbo
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Compact Sports Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, performance drivers, rally fans, owners seeking in-depth maintenance and repair knowledge.
Competitive Analysis
Key Competitors Era:
Mitsubishi Lancer Evolution, Honda Civic Type R, Toyota Celica GT-Four, Ford Focus RS.
Key Features
Vehicle Usp:
Symmetrical All-Wheel Drive, turbocharged boxer engine, rally-bred performance, Driver's Control Centre Differential (DCCD).
Manual Value Proposition
Why This Manual:
Provides authorized, detailed procedures directly from Subaru, crucial for maintaining and repairing a complex performance vehicle like the STI.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
2001-2002 Subaru Impreza WRX STI (GDB chassis)
Secondary Coverage:
General Impreza WRX (GC8/GF8 chassis variations may have overlaps but this is STI specific)
Page Count
Estimated Page Count:
Approximately 2500-3500 pages (typical for comprehensive FSMs, exact number often not specified for digital files but implied by scope)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown of EJ207 engine components, including pistons, connecting rods, crankshaft, cylinder heads, camshafts, timing belt/chain, lubrication system, cooling system.
Engine Management:
Fuel injection, ignition system, emission control systems, ECU diagnostics, sensor operations, wiring diagrams for engine sensors.
Transmission Drivetrain:
Manual transmission (TY756/TY856 variants), clutch system, all-wheel-drive system (DCCD - Driver's Control Centre Differential), front and rear differentials, driveshafts, axles.
Suspension Steering:
Front and rear suspension systems (MacPherson strut front, multi-link rear), steering rack, power steering system, wheel alignment specifications.
Brakes:
Brake system components (ABS, EBD), brake fluid specifications, master cylinder, brake lines, calipers, rotors, parking brake, hydraulic and electrical diagnostics.
Electrical:
Complete electrical system schematics, battery, charging system, starter motor, lighting systems, power windows, door locks, central locking, security system, gauge cluster, SRS (Airbag) system.
Body Interior:
Body panel repair, door mechanisms, interior trim removal and installation, seating systems, HVAC system, dashboard components, structural repair guidelines.
Procedures Included
Maintenance:
Scheduled maintenance procedures, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, transmission fluid changes, differential fluid changes.
Diagnostics:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), specific system diagnostic flows, electrical circuit testing.
Repair:
Detailed step-by-step repair procedures for all major vehicle systems, including engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, body panel repair.
Installation:
Procedures for installing and replacing major components, including engine, transmission, turbocharger, intercooler, suspension parts, and body components.
Specifications Data:
Torque specifications for all fasteners, component clearances, fluid capacities, electrical specifications, measurement data.
Technical Depth
Depth Level:
Comprehensive. Covers basic maintenance through complete engine and transmission overhauls, including advanced electrical diagnostics and body repair.
Diagnostic Focus:
In-depth diagnostic trees, resistance values, voltage checks, signal patterns for sensors and actuators.
Rebuild Information:
Detailed procedures and specifications for rebuilding major mechanical assemblies like engines and transmissions.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, enabling quick navigation to specific topics.
Print Quality
Printability:
Designed for printing, allowing users to create physical copies for workshop use.
Binding Type
Binding Style If Printed:
N/A (Digital PDF)
Paper Type
Paper Type If Printed:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Horizontally-opposed (Boxer), 4-cylinder, 16-valve, DOHC
Displacement:
2.0 Liters (1994 cc)
Aspiration:
Twin-Scroll Turbocharged Intercooled
Performance
Horsepower Ps:
265 PS (approx. 261 hp) at 6400 rpm (JDM specification)
Torque Nm:
343 Nm (approx. 253 lb-ft) at 4400 rpm (JDM specification)
Bore X Stroke Mm:
92.0 mm x 75.0 mm
Compression Ratio:
8.0:1
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Octane Recommended)
Engine Management
ECU Type:
Subaru ECU (specific part numbers detailed in manual)
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-Speed Manual
Transmission Model:
TY756 (later superseded by TY856 for some variants)
Optional
Optional Transmission:
N/A (STI models of this era were exclusively manual)
Features
Dccd System:
Driver's Control Centre Differential (DCCD) with automatic and manual locking modes.
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential (in addition to DCCD).
๐Ÿ“ Dimensions
Exterior
Length Mm:
4405
Width Mm:
1735
Height Mm:
1450
Wheelbase Mm:
2530
Track Front Mm:
1490
Track Rear Mm:
1490
Weights
Curb Weight Kg:
1420 (approx.)
Gross Vehicle Weight Rating Kg:
Not specified in product info, detailed in manual.
Towing Capacity Kg:
Not applicable / Not specified.
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for this model and year would be documented in the manual if available for the target market.
Jncsa Ratings:
Often rated highly in Japanese NCAP (JNCAP) for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Traction Control:
Yes, integrated with AWD and DCCD systems.
Passive Features
Airbags:
Front airbags, side airbags (market dependent).
Seatbelts:
3-point seatbelts with pre-tensioners.
Chassis Structure:
Reinforced body structure for crash safety.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory 2-DIN radio/cassette/CD player (specifics vary by market and trim).
Navigation:
Optional factory navigation system available in some markets.
Driver Assistance
Cruise Control:
Standard on most models.
Stability Control:
Not typically equipped with advanced stability control systems in the modern sense; relies on AWD and DCCD for dynamic control.
Connectivity
Bluetooth:
Not standard; aftermarket integration common.
Other Tech
Intercooler Spray:
Water/Methanol injection system (optional or aftermarket, manual covers system if factory fitted).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6 months (refer to manual for specific conditions and turbocharger considerations).
Timing Belt Replacement Interval:
100,000 miles or 10 years (crucial for EJ207, check manual for exact specification).
Spark Plug Replacement Interval:
Refer to manual; typically 60,000 miles for iridium plugs.
Fluid Specifications
Engine Oil Type Viscosity:
API SG or higher; 5W-30 or 10W-30 recommended (refer to manual for specific STI recommendations and potential synthetic oil usage).
Engine Oil Capacity Liters:
4.5 Liters (with filter change).
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant.
Transmission Fluid Type:
GL-4 or GL-5 gear oil for manual transmission (refer to manual for specific viscosity and type for STI 6-speed).
Differential Fluid Type:
GL-5 gear oil for front and rear differentials (refer to manual for viscosity).
Known Issues
Engine Wear:
Piston ring land failure (especially on heavily tuned or poorly maintained engines), head gasket leaks (less common on EJ207 compared to some other EJ variants, but still possible).
Turbocharger:
Bearing wear, turbo seal leaks, wastegate actuator issues.
Dccd:
Control unit failures, actuator problems (manual addresses diagnostics).
Suspension:
Worn ball joints, bushings, and strut mounts are common due to performance driving.
๐Ÿ“š Vehicle History
Brand Heritage
Subaru Motorsport Legacy:
Subaru's deep roots in the World Rally Championship (WRC) heavily influenced the development and features of the Impreza STI.
Model Evolution
Gc8 To Gdb Transition:
The 2001-2002 models represent the transition to the second generation (GDB) Impreza, moving from the GC8 chassis, with significant chassis and suspension upgrades.
Generation Differences:
Key differences include the GDB's wider track, revised suspension geometry, and the introduction of the DCCD system.
Production
Production Years Global:
2000-2007 (for GDB chassis)
Production Location:
Japan (primarily Gunma Prefecture)
๐Ÿ† Awards & Recognition
Recognitions
Rally Championships:
The Impreza WRX STI platform is synonymous with numerous WRC championships won by Subaru Rally Team drivers like Colin McRae, Richard Burns, and Petter Solberg.
Performance Car Awards:
Frequently recognized by automotive publications as a leading performance car of its era for its handling, power, and rally-bred capabilities.
Certifications
Manual Certification:
Official Subaru Factory Service Manual, indicating it is the definitive guide sanctioned by the manufacturer.
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