Yamaha Blaster YFS200P 2001-2006 Workshop Service Manual
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: Blaster Model Code: YFS200P Engine Type: 2-stroke, single-cylinder Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation: First Generation ๐ Introduction Market Position Market Position: The Yamaha Blaster YFS200P was a popular entry-level to mid-tier sport ATV known for its approachable nature and ease of use. This manual caters to owners and technicians looking for detailed information to maintain and repair this specific model. Competitive Analysis Competitors: Suzuki LT-Z250, Honda TRX250EX, Kawasaki KSF250 Mojave (earlier models) Key Features Key Features: Lightweight chassis, torquey 2-stroke engine, rider-friendly ergonomics, manual clutch operation. ๐ Manual Details Coverage Applicable Years: 2001, 2002, 2003, 2004, 2005, 2006 Coverage Areas: Complete repair and maintenance for Yamaha Blaster YFS200P Scope: Covers all aspects of repair and maintenance, from minor adjustments to major component overhauls. Format Page Count: 270 pages Manual Type: Workshop Service Manual / Repair Manual Language: English File Format: PDF Download Digital Delivery: Instant PDF Download upon payment completion. ๐ Manual Coverage Systems Systems Covered: Engine (top end, bottom end), Fuel System, Cooling System, Ignition System, Chassis, Suspension (front and rear), Brakes (front and rear), Drivetrain, Electrical System, Frame, Bodywork, Steering, Wheels and Tires, Lubrication System, Special Tools Electrical System Coverage: Includes detailed wiring diagrams, component testing, and diagnostic procedures for the lighting, ignition, and charging systems. Chassis And Bodywork: Covers frame inspection, plastic body panel removal/installation, and related components. Procedures Procedures Included: Routine Maintenance, Troubleshooting, Diagnosis, Component Removal and Installation, Disassembly and Assembly, Adjustment Procedures, Repair Procedures, Overhaul Procedures, Specifications and Data, Torque Values, Wear Limits, Wiring Diagrams, Exploded Views, Pictorial Diagrams Troubleshooting Guidance: Provides systematic troubleshooting steps for common problems and electrical issues. Special Tool Identification: References specific Yamaha special service tools (SSTs) with illustrations for their application in various repair procedures. Engine Rebuild: Detailed procedures for cylinder head, piston, crankshaft, and gearbox overhaul. Depth Technical Depth: Comprehensive, from basic adjustments to complete engine rebuilds. Includes detailed step-by-step instructions, special tool requirements, and factory specifications. Pictorial Illustrations: Richly illustrated with pictorial diagrams, exploded views, and photographs to aid understanding of procedures. ๐ Manual Specifications File Details File Format: PDF Print Quality: Printable (high resolution) Searchability: Likely text-searchable PDF File Size: Not specified, but typically a PDF of this length is a few tens of megabytes. Compatibility Os Compatibility: Windows, Mac, Linux OS Requirements Software Requirement: Adobe Reader โ๏ธ Engine Specifications Primary Engine Engine Size: 195cc Bore X Stroke: 66.0 mm x 57.0 mm Compression Ratio: 7.4:1 (approximate, subject to specific manual data) Performance Horsepower: Estimated 18-22 HP (varies by tuning and specific model year) Torque: Not explicitly stated in product info, but known for good low-end grunt. Fuel System Carburetor Type: Mikuni VM26SS (typically) Fuel Type: Unleaded gasoline (minimum octane rating specified in manual, typically 87 or higher) Ignition System Ignition Type: CDI Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Mixing Ratio: 50:1 (Yamalube 2-stroke oil to gasoline) is common, but manual will confirm exact ratio for specific oil types. ๐ง Transmission Standard Transmission Type: 6-speed manual with reverse Features Clutch Type: Wet, multi-disc, cable-actuated ๐ Dimensions Weights Dry Weight: Approx. 326 lbs (148 kg) Fuel Capacity: 2.0 gal (7.7 L) Oil Capacity: 0.7 US qt (0.67 L) (transmission/clutch) ๐ก๏ธ Safety Features Features Braking System: Hydraulic disc brakes, front and rear ๐ก Technology Features Infotainment Infotainment Features: Basic instrumentation (speedometer, odometer, neutral light, oil indicator, engine temp light). No advanced infotainment systems are present. Driver Assistance Driver Assistance Features: None. This is a mechanical sport ATV. ๐ง Maintenance Service Intervals Initial Service: Recommended at 300 miles or 3 months (refer to manual for specifics) Oil Change Interval: Every 1000 miles or 6 months (manual specified, varies with usage) Air Filter Cleaning: Regular inspection and cleaning, especially in dusty conditions (e.g., every 500 miles or as needed). Fluid Specifications Engine Oil Type: Yamalube 2-stroke oil or equivalent API-TC, JASO FD/FC rated Transmission Oil Type: Yamalube 10W-30 API SG or equivalent Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) Known Issues Common Issues: Carburetor performance issues (clogging, jetting), rear shock absorber wear, chain adjustment and wear, clutch engagement problems, some electrical connector corrosion, potential for overheating if cooling system is neglected. Technical Specs Spark Plug Gap: 0.6-0.7 mm (refer to manual for exact type and gap) Tire Pressure Front: Typically 4-5 psi (refer to manual or tire sidewall) Tire Pressure Rear: Typically 3-4 psi (refer to manual or tire sidewall) Chain Slack: 10-20 mm (refer to manual for precise measurement) Clutch Free Play: Specific adjustment procedure and measurement detailed in the manual. Front Suspension Type: Independent double-wishbone with adjustable spring preload. Rear Suspension Type: Swingarm with adjustable monoshock. ๐ Vehicle History Brand Heritage Brand Heritage: Yamaha has a long-standing reputation for producing reliable and performance-oriented powersports vehicles, including ATVs, motorcycles, and snowmobiles. The Blaster builds upon...
The Yamaha Blaster YFS200P was a popular entry-level to mid-tier sport ATV known for its approachable nature and ease of use. This manual caters to owners and technicians looking for detailed information to maintain and repair this specific model.
Complete repair and maintenance for Yamaha Blaster YFS200P
Scope:
Covers all aspects of repair and maintenance, from minor adjustments to major component overhauls.
Format
Page Count:
270 pages
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
File Format:
PDF Download
Digital Delivery:
Instant PDF Download upon payment completion.
๐ Manual Coverage
Systems
Systems Covered:
Engine (top end, bottom end), Fuel System, Cooling System, Ignition System, Chassis, Suspension (front and rear), Brakes (front and rear), Drivetrain, Electrical System, Frame, Bodywork, Steering, Wheels and Tires, Lubrication System, Special Tools
Electrical System Coverage:
Includes detailed wiring diagrams, component testing, and diagnostic procedures for the lighting, ignition, and charging systems.
Chassis And Bodywork:
Covers frame inspection, plastic body panel removal/installation, and related components.
Procedures
Procedures Included:
Routine Maintenance, Troubleshooting, Diagnosis, Component Removal and Installation, Disassembly and Assembly, Adjustment Procedures, Repair Procedures, Overhaul Procedures, Specifications and Data, Torque Values, Wear Limits, Wiring Diagrams, Exploded Views, Pictorial Diagrams
Troubleshooting Guidance:
Provides systematic troubleshooting steps for common problems and electrical issues.
Special Tool Identification:
References specific Yamaha special service tools (SSTs) with illustrations for their application in various repair procedures.
Engine Rebuild:
Detailed procedures for cylinder head, piston, crankshaft, and gearbox overhaul.
Depth
Technical Depth:
Comprehensive, from basic adjustments to complete engine rebuilds. Includes detailed step-by-step instructions, special tool requirements, and factory specifications.
Pictorial Illustrations:
Richly illustrated with pictorial diagrams, exploded views, and photographs to aid understanding of procedures.
๐ Manual Specifications
File Details
File Format:
PDF
Print Quality:
Printable (high resolution)
Searchability:
Likely text-searchable PDF
File Size:
Not specified, but typically a PDF of this length is a few tens of megabytes.
Compatibility
Os Compatibility:
Windows, Mac, Linux OS
Requirements
Software Requirement:
Adobe Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Size:
195cc
Bore X Stroke:
66.0 mm x 57.0 mm
Compression Ratio:
7.4:1 (approximate, subject to specific manual data)
Performance
Horsepower:
Estimated 18-22 HP (varies by tuning and specific model year)
Torque:
Not explicitly stated in product info, but known for good low-end grunt.
Fuel System
Carburetor Type:
Mikuni VM26SS (typically)
Fuel Type:
Unleaded gasoline (minimum octane rating specified in manual, typically 87 or higher)
Ignition System
Ignition Type:
CDI
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Mixing Ratio:
50:1 (Yamalube 2-stroke oil to gasoline) is common, but manual will confirm exact ratio for specific oil types.
๐ง Transmission
Standard
Transmission Type:
6-speed manual with reverse
Features
Clutch Type:
Wet, multi-disc, cable-actuated
๐ Dimensions
Weights
Dry Weight:
Approx. 326 lbs (148 kg)
Fuel Capacity:
2.0 gal (7.7 L)
Oil Capacity:
0.7 US qt (0.67 L) (transmission/clutch)
๐ก๏ธ Safety Features
Features
Braking System:
Hydraulic disc brakes, front and rear
๐ก Technology Features
Infotainment
Infotainment Features:
Basic instrumentation (speedometer, odometer, neutral light, oil indicator, engine temp light). No advanced infotainment systems are present.
Driver Assistance
Driver Assistance Features:
None. This is a mechanical sport ATV.
๐ง Maintenance
Service Intervals
Initial Service:
Recommended at 300 miles or 3 months (refer to manual for specifics)
Oil Change Interval:
Every 1000 miles or 6 months (manual specified, varies with usage)
Air Filter Cleaning:
Regular inspection and cleaning, especially in dusty conditions (e.g., every 500 miles or as needed).
Fluid Specifications
Engine Oil Type:
Yamalube 2-stroke oil or equivalent API-TC, JASO FD/FC rated
Transmission Oil Type:
Yamalube 10W-30 API SG or equivalent
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio)
Known Issues
Common Issues:
Carburetor performance issues (clogging, jetting), rear shock absorber wear, chain adjustment and wear, clutch engagement problems, some electrical connector corrosion, potential for overheating if cooling system is neglected.
Technical Specs
Spark Plug Gap:
0.6-0.7 mm (refer to manual for exact type and gap)
Tire Pressure Front:
Typically 4-5 psi (refer to manual or tire sidewall)
Tire Pressure Rear:
Typically 3-4 psi (refer to manual or tire sidewall)
Chain Slack:
10-20 mm (refer to manual for precise measurement)
Clutch Free Play:
Specific adjustment procedure and measurement detailed in the manual.
Front Suspension Type:
Independent double-wishbone with adjustable spring preload.
Rear Suspension Type:
Swingarm with adjustable monoshock.
๐ Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for producing reliable and performance-oriented powersports vehicles, including ATVs, motorcycles, and snowmobiles. The Blaster builds upon this legacy with a focus on the sport ATV segment.
Model Evolution
Model Evolution:
The Blaster (YFS200) was introduced in the early 1990s and received minor updates throughout its production run. The 2001-2006 models represent the later stages of this generation, incorporating refinements based on market feedback and evolving regulations. Key updates over its lifespan often included chassis changes, styling revisions, and minor engine tuning.
Production
Production Period:
1988-2006 (North America)
๐ Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2001-2006 Blaster are not widely publicized, the Yamaha Blaster line has been consistently recognized for its popularity among recreational riders and its reputation as a solid, user-friendly sport ATV platform.