BMW K1200 K1200RS 2001 Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: BMW Model: K1200RS Year: 2001 Generation Generation Code: K589 ๐ Introduction Market Position Positioning: High-performance sport-touring motorcycle, premium segment. Competitive Analysis Competitors: Honda VFR800, Yamaha FJR1300, Kawasaki GTR1000, Ducati ST series. Key Features Unique Selling Points: BMW's characteristic inline-four engine with a longitudinal crank, advanced Telelever front suspension, shaft drive, integrated ABS (optional), comfortable ergonomics for long distances. Target Audience Intended User: BMW K1200RS owners, independent motorcycle mechanics, enthusiasts performing their own maintenance and repairs. ๐ Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: Approximately 500-700 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF) ๐ Manual Coverage Systems Covered Engine System: Engine overhaul, top-end, bottom-end, timing, lubrication, cooling Fuel System: Fuel injection system (EFI), fuel pump, injectors, pressure regulator, throttle body Ignition System: Ignition coils, spark plugs, ECU control Transmission System: Clutch operation, gearbox overhaul, shaft and gear inspection, shift mechanism Chassis System: Frame inspection and repair, suspension (front Telelever, rear Paralever), steering assembly Braking System: ABS II (if equipped), brake calipers, master cylinders, brake lines, fluid service Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, ECU diagnostics Body And Trim: Fairing removal and installation, seat, fuel tank, body panels Wheels And Tires: Wheel bearing service, tire fitting and balancing Procedures Included Routine Maintenance: Oil change, filter replacement, chain adjustment (if applicable), brake pad inspection, fluid checks Troubleshooting: Diagnostic procedures for common faults and symptoms, fault code interpretation Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, electrical system diagnosis and repair Special Tools: Identification and use of BMW-specific or recommended special tools Torque Specifications: Detailed torque values for critical fasteners across all systems Schematics And Diagrams: Detailed wiring diagrams, exploded views, and system schematics Technical Depth Depth Level: Comprehensive: Covers basic maintenance to complete engine and gearbox rebuilds, including advanced diagnostics. ๐ Manual Specifications File Format Digital Format: PDF Print Quality Digital Quality: High-resolution scans, clear text and diagrams, searchable content Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, four-stroke Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 77.6 mm x 64 mm (3.06 x 2.52 in) Compression Ratio: 11.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Hp: 134 hp (99 kW) @ 8500 rpm Torque Lb-Ft: 81 lb-ft (110 Nm) @ 6750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane Engine Internals Crankshaft Layout: Longitudinal crankshaft Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type: SAE 20W-40 motorcycle oil (API SG or higher) Oil Capacity Quarts: Approximately 4.5 quarts (4.2 liters) with filter change ๐ง Transmission Standard Transmission Type: 6-speed constant mesh gearbox Clutch Type: Hydraulically operated, multi-plate wet clutch Features Final Drive: Shaft drive Gear Ratios: Specific ratios detailed in manual, typically around 2.39:1 for 1st gear. Lubrication Gearbox Oil Type: SAE 75W/90 GL-5 (or specified BMW equivalent) Gearbox Oil Capacity Liters: Approximately 1.5 liters ๐ Dimensions Exterior Length Mm: 2245 mm (88.4 in) Width Mm: 920 mm (36.2 in) (at handlebars) Height Mm: 1370 mm (53.9 in) (at handlebars) Wheelbase Mm: 1522 mm (59.9 in) Weights Dry Weight Kg: 260 kg (573 lbs) Wet Weight Kg: 283 kg (624 lbs) (with fluids) Fuel Capacity Fuel Tank Capacity Liters: 21 liters (5.5 US gal) Wheels Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 170/60 ZR17 Wheel Bolt Pattern: N/A (Cast Aluminum Wheels) ๐ก๏ธ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle) Active Features ABS: BMW Motorrad Integral ABS (optional, on some models) Braking System Front: Dual 320 mm discs, 4-piston calipers Braking System Rear: Single 265 mm disc, 2-piston caliper Passive Features Lighting: Halogen headlights, LED taillight ๐ก Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, engine temperature, warning lights. Driver Assistance ABS System: Optional BMW Motorrad Integral ABS II, which provides linked braking. Connectivity Diagnostic Interface: On-board diagnostics (OBD) port for electronic fault diagnosis. Features Adjustable Windscreen: Manually adjustable windscreen for rider comfort. ๐ง Maintenance Service Intervals Oil Change Interval Km: 10,000 km (6,000 miles) or annually Major Service Interval Km: 20,000 km (12,000 miles) - includes valve clearance checks, spark plug replacement, etc. Brake Fluid Change Interval Years: Every 2 years Fluid Specifications Coolant Type: Ethylene glycol-based coolant, mixed 50/50 with distilled water (BMW recommends specific coolant) Brake Fluid Type: DOT 4 (for ABS II, consult manual for specific type) Known Issues Common Wear Items: Clutch wear, wheel bearings, exhaust header pipe corrosion, occasional fuel pump issues, rear shock absorber degradation. Electrical Gremlins: Can be prone to minor electrical faults if not properly maintained or if corrosion sets in on connectors. Preventative...
Honda VFR800, Yamaha FJR1300, Kawasaki GTR1000, Ducati ST series.
Key Features
Unique Selling Points:
BMW's characteristic inline-four engine with a longitudinal crank, advanced Telelever front suspension, shaft drive, integrated ABS (optional), comfortable ergonomics for long distances.
Target Audience
Intended User:
BMW K1200RS owners, independent motorcycle mechanics, enthusiasts performing their own maintenance and repairs.
๐ Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for comprehensive workshop manuals of this era)