📚 Vehicle Manual Information

2001 Fiat Ulysse (1st gen) Service and Repair Manual

🏷️ Basic Information

Make:

Fiat

Model:

Ulysse

Year:

2001

Chassis Code:

220

Platform:

SE24

👋 Introduction

Segment:

Large MPV (Multi-Purpose Vehicle)

Target Audience:

Families, fleet operators, individuals requiring versatile passenger and cargo space.

Key Competitors:

Citroën Evasion, Peugeot 806, Lancia Zeta, Renault Espace, Volkswagen Sharan, Ford Galaxy.

Versatility:

Modular seating arrangements, spacious interior, multiple sliding doors for easy access.

Design Philosophy:

Practicality, comfort, and European styling.

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine:

Complete diagnosis, repair, and overhaul procedures for all available engine variants.

Transmission:

Manual and automatic transmission servicing, repair, and overhaul.

Fuel System:

Fuel injection, fuel pump, injectors, fuel filter replacement, and diagnostic procedures.

Electrical System:

Wiring diagrams, component testing, fuse identification, lighting, starter, alternator, and battery systems.

Brakes:

Brake system components, hydraulic system, ABS, brake pad and disc replacement, caliper servicing.

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures.

Steering:

Power steering system diagnosis, pump, rack, tie rod ends, and steering column.

Cooling System:

Radiator, thermostat, water pump, cooling fan, hoses, and coolant specifications.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, and emissions control.

Climate Control:

Air conditioning system servicing, refrigerant recharge, heater core, and blower motor.

Body And Interior:

Body panel removal/installation, door mechanisms, interior trim, seat adjustments, glass replacement.

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks.

Troubleshooting:

Diagnostic flowcharts and step-by-step troubleshooting for common and uncommon faults.

Repair:

Detailed step-by-step repair instructions for all major components and systems.

Rebuilding:

Engine and transmission rebuilding procedures, including torque specifications and clearances.

Diagnostics:

Diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II) interpretation, sensor testing.

Depth:

Comprehensive coverage from basic fluid changes to complex engine and transmission overhauls, suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

Searchable Text:

Yes

Printable:

Yes

Resolution:

High-resolution for clear diagrams and text.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

Estimated Pages:

~1000-1500 pages (typical for comprehensive manuals of this era)

⚙️ Engine Specifications

Engine Code 1:

XU7JP (1.8L)

Engine Description 1:

Naturally aspirated inline-4 cylinder, SOHC, 8-valve

Displacement 1:

1761 cc

Bore X Stroke 1:

83 mm x 81.4 mm

Compression Ratio 1:

9.2:1

Horsepower 1:

99 hp (74 kW) @ 5500 rpm

Torque 1:

153 Nm (113 lb-ft) @ 3000 rpm

Fuel System 1:

Multi-point fuel injection (MPI)

Engine Code 2:

XU7JP4 (1.8L)

Engine Description 2:

Naturally aspirated inline-4 cylinder, DOHC, 16-valve

Displacement 2:

1761 cc

Horsepower 2:

110 hp (81 kW) @ 5500 rpm

Torque 2:

155 Nm (114 lb-ft) @ 4000 rpm

Fuel System 2:

Multi-point fuel injection (MPI)

Engine Code 3:

XU10J2TE (2.0L Turbo)

Engine Description 3:

Turbocharged inline-4 cylinder, SOHC, 8-valve

Displacement 3:

1998 cc

Bore X Stroke 3:

86 mm x 86 mm

Compression Ratio 3:

8.5:1

Horsepower 3:

147 hp (108 kW) @ 5300 rpm

Torque 3:

205 Nm (151 lb-ft) @ 2200 rpm

Fuel System 3:

Multi-point fuel injection (MPI) with turbocharger

Engine Code 4:

DW10TD (2.0L HDI)

Engine Description 4:

Turbocharged inline-4 cylinder, DOHC, 16-valve, Common Rail Diesel Injection

Displacement 4:

1997 cc

Bore X Stroke 4:

85 mm x 88 mm

Compression Ratio 4:

17.9:1

Horsepower 4:

90 hp (66 kW) @ 4000 rpm

Torque 4:

192 Nm (142 lb-ft) @ 1900 rpm

Fuel System 4:

Direct injection, Common Rail (HDI)

Engine Code 5:

ES9J4S (3.0L V6)

Engine Description 5:

Naturally aspirated V6 cylinder, DOHC, 24-valve

Displacement 5:

2946 cc

Bore X Stroke 5:

93 mm x 72.7 mm

Compression Ratio 5:

10.5:1

Horsepower 5:

190 hp (140 kW) @ 6000 rpm

Torque 5:

267 Nm (197 lb-ft) @ 4000 rpm

Fuel System 5:

Multi-point fuel injection (MPI)

Acceleration 0 60 Mph Turbo:

Approx. 10.0-10.5 seconds

Top Speed Turbo:

Approx. 190 km/h (118 mph)

Fuel Economy Highway Hdi:

Approx. 6.0-6.5 L/100km (36-39 MPG US)

🔧 Transmission

Transmission Type 1 8:

5-speed manual

Transmission Type 2 0 Turbo:

5-speed manual

Transmission Type 2 0 Naturally Aspirated:

4-speed automatic (optional)

Transmission Type Hdi:

5-speed manual

Transmission Type V6:

4-speed automatic (standard on V6)

Gear Ratios:

Specific gear ratios detailed for each engine and transmission combination within the manual.

Clutch Type:

Hydraulic, single dry plate

Automatic Transmission Fluid:

Refer to manual for specific ATF type (e.g., ATF DEXRON III).

📐 Dimensions

Length:

4484 mm (176.5 in)

Width:

1801 mm (70.9 in)

Height:

1745 mm (68.7 in)

Wheelbase:

2821 mm (111.1 in)

Seating Capacity:

7 passengers (standard configurations)

Cargo Volume:

Variable, up to 2880 liters with rear seats folded/removed

Curb Weight 1 8 Manual:

Approx. 1560 kg (3439 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 2100-2300 kg (4630-5070 lbs), varies by engine

Towing Capacity Unbraked:

750 kg (1653 lbs)

Towing Capacity Braked:

1500 kg (3307 lbs)

🛡️ Safety Features

Euro Ncap Rating:

Not formally rated by Euro NCAP during its initial launch phase, but based on shared platform characteristics with other models, expected to offer moderate protection.

ABS:

Standard on most models, with EBD (Electronic Brake-force Distribution) on some variants.

Traction Control:

Optional on some higher-trim or later models.

Airbags:

Driver, front passenger airbags standard. Optional side airbags available on some trims.

Seatbelts:

Three-point seatbelts with pretensioners for all seating positions.

Child Seat Anchors:

ISOFIX mounting points in rear seats.

💡 Technology Features

Audio System:

Factory fitted radio/cassette or CD player with speakers, basic amplification.

Navigation:

Optional satellite navigation system available on higher trim levels or as an aftermarket fitment.

Cruise Control:

Optional on some models.

Parking Sensors:

Optional rear parking sensors available on later or higher-specification models.

Auxiliary Input:

Typically not standard; may have been an option or aftermarket addition.

Bluetooth:

Not available on this generation as a factory option.

🔧 Maintenance

Oil Change Interval Petrol:

Every 15,000 km or 12 months, whichever comes first.

Oil Change Interval Diesel:

Every 10,000 km or 12 months, whichever comes first (for HDI models).

Timing Belt Replacement:

Every 90,000 km or 5 years for petrol engines (XU series). Specific intervals for DW10TD HDI engine may vary; consult manual.

Air Filter Replacement:

Every 30,000 km or 24 months.

Fuel Filter Replacement Diesel:

Every 40,000 km or 24 months for HDI models.

Engine Oil Specification Petrol:

API SJ/CF, ACEA A3/B3, SAE 10W-40 or 5W-40.

Engine Oil Specification Diesel:

API CF/CG-4, ACEA B3/B4, SAE 5W-40 or 10W-40 (synthetic or semi-synthetic).

Coolant Specification:

Antifreeze coolant, ethylene glycol-based, meeting Fiat specification (typically HOAT or OAT types).

Brake Fluid Specification:

DOT 4

Power Steering Fluid:

Specific hydraulic fluid (e.g., LHM or ATF depending on system type).

Manual Transmission Fluid:

API GL-4, SAE 75W-80 or 75W-90.

Common Issue 1:

Timing belt failure on XU engines if not replaced at recommended intervals, leading to severe engine damage.

Common Issue 2:

Electrical gremlins, particularly related to the body control module (BCM) and door electronics. Fuse box issues.

Common Issue 3:

Wear on suspension bushings and ball joints leading to knocking noises and poor handling.

Common Issue 4:

Power steering leaks or pump failure.

Common Issue 5:

Catalytic converter efficiency degradation, particularly on higher mileage vehicles.

Common Issue 6:

Glow plug issues on HDI diesel engines.

Common Issue 7:

Dashboard warning lights illumination due to sensor faults or wiring issues.

📚 Vehicle History

Fiat History:

Fiat has a long-standing history in automotive manufacturing, known for small cars and increasingly for MPVs and commercial vehicles. The Ulysse represents Fiat's entry into the European MPV segment, built upon a collaborative effort.

Platform Sharing:

The Fiat Ulysse (1st generation) was part of the large MPV 'Eurovan' project, a collaboration between PSA Peugeot Citroën and Fiat Auto. This resulted in the Fiat Ulysse, Citroën Evasion, Peugeot 806, and Lancia Zeta, sharing a common platform and many components.

Production Years:

1994–2002 (1st generation)

Manufacturing Location:

Sevelnord factory, Hordain, France.

Facelift:

Received a facelift in 1999, incorporating updated styling and revised features.