Basic Information Identification Make: Daewoo Model: Kalos Generation Generation Designation: First Generation Codes Chassis Code: T200 Introduction Market Position Segment: Subcompact car Target Audience: DIY mechanics, independent repair shops, vehicle owners seeking to perform maintenance and repairs Competitive Analysis Competitors: Chevrolet Aveo (North American market rebadge), Suzuki Ignis, Hyundai Getz, Ford Fiesta Key Features Value Proposition: Enables significant cost savings on repairs and maintenance through detailed, easy-to-follow instructions Accessibility: Instant download and access on multiple devices Manual Details Coverage Areas Vehicle Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Models Covered: All Kalos models, engines, trims, and transmissions Page Count Estimated Page Count: High volume (estimated 1000+ pages for comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: Downloadable PDF Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Manual and automatic transmission repair and overhaul Chassis: Suspension, steering, braking system, wheels, and tires Electrical: Wiring diagrams, lighting, starting and charging system, ignition system, instruments and gauges, power accessories, audio system Body: Body panels, interior trim, doors, windows, seats, bumpers, HVAC system (heating, ventilation, and air conditioning) Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacement, belt replacement, tune-ups Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation Repair: Component removal and installation, overhaul procedures, adjustments, calibration Specifications: Torque specifications, clearances, fluid capacities, electrical values Technical Data: Exploded views, wiring diagrams, diagnostic charts, service bulletins Technical Depth Depth: Comprehensive A-Z coverage from basic maintenance to complete engine and transmission rebuilds Manual Specifications File Format File Type: PDF Compatibility: PC, MAC, Tablets, Smartphones (requires Adobe Reader) Searchability: Text-searchable content for quick access to information Print Quality Printability: Printable in full or by section/chapter Binding Type Binding: Digital Download (no physical binding) Paper Type Paper: N/A (digital format) Engine Specifications Primary Engine Engine Code Common: F14D3 (1.4L), F16D3 (1.6L) Displacement 1.4L: 1399 cc Horsepower 1.4L: 94 PS (93 hp; 69 kW) @ 6200 rpm Torque 1.4L: 130 N⋅m (96 lb⋅ft) @ 3400 rpm Displacement 1.6L: 1598 cc Horsepower 1.6L: 105 PS (104 hp; 77 kW) @ 6000 rpm Torque 1.6L: 145 N⋅m (107 lb⋅ft) @ 3400 rpm Performance Fuel Type: Unleaded gasoline Fuel System Injection Type: Multi-point fuel injection (MPI) Emission Control: Catalytic converter, O2 sensors Transmission Standard Transmission Type Standard: 5-speed manual Optional Transmission Type Optional: 4-speed automatic Features Clutch Type: Dry single plate (manual) Dimensions Exterior Body Styles: 5-door hatchback, 4-door sedan Length Sedan: Approx. 4345 mm (171.1 in) Length Hatchback: Approx. 3880 mm (152.8 in) Width: Approx. 1670 mm (65.7 in) Height: Approx. 1500 mm (59.1 in) Weights Curb Weight Approx: 1050 - 1150 kg (2315 - 2535 lbs), depending on configuration Safety Features Ratings Euro Ncap Rating: 3 Stars (for early models, with significant variations based on optional equipment and testing protocols) Active Features Braking System: Front: Ventilated discs, Rear: Drums (ABS optional/standard on higher trims) Traction Control: Optional on some models Passive Features Airbags: Driver and passenger airbags (standard/optional based on market and trim) Seatbelts: 3-point inertia reel seatbelts with pre-tensioners Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional cassette player, available with steering wheel audio controls on higher trims. Display: Basic digital clock and radio display. Driver Assistance Cruise Control: Optional on higher trim levels and certain engine/transmission combinations. Connectivity Auxiliary Input: Rarely standard; may be an aftermarket addition or not available. Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (check manual for specific engine oil type) Air Filter Replacement: Every 15,000 - 30,000 miles (refer to manual for exact interval) Spark Plug Replacement: Every 30,000 - 60,000 miles, depending on spark plug type (e.g., standard, platinum, iridium) Fluid Specifications Engine Oil Type: API SJ or higher, SAE 10W-30 or 5W-30 (refer to owner's manual for exact specification and viscosity based on climate) Coolant Type: Ethylene glycol-based antifreeze (typically GM Dex-Cool compatible or equivalent, check manual) Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-90 (or as specified) Transmission Fluid Automatic: Dexron III/VI or equivalent Known Issues Common Complaints: Premature wear of suspension components (bushings, ball joints), minor electrical gremlins, occasional AC system issues, potential catalytic converter failure on higher mileage units. Engine Mounts: Can degrade over time leading to vibration. Timing Belt: Some engines utilize a timing belt which requires periodic replacement (refer to manual for interval, typically 60,000-90,000 miles). Failure can cause catastrophic engine damage. Vehicle History Brand Heritage Manufacturer: Daewoo Motor Company (later absorbed into GM Korea) Model Evolution Introduction Year: 2002 Major Updates: Minor cosmetic updates and feature enhancements throughout its production run. Production Manufacturing Locations: South Korea (Changwon), Uzbekistan (Asaka), India (various joint ventures) Production End Year: 2011 (with continued production as Chevrolet Aveo/Kalos in some...