🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Product Name: Chevrolet Aveo Chevy Aveo Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 Common Aliases: Chevy Aveo Codes Platform Code: T200 👋 Introduction Market Position Segment: Subcompact car Target Audience: DIY mechanics, independent repair shops, fleet maintenance Competitive Analysis Competitors: Hyundai Accent, Kia Rio, Ford Fiesta, Nissan Versa, Toyota Yaris Key Features Accessibility: Instant delivery, multi-device compatibility (PC, MAC, tablets, smartphones), user-friendly instructions with pictures. Cost Savings: Enables owners to perform their own repairs, saving significant money on labor costs. 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004, 2005, 2006 Models Covered: All Aveo Models/Engines/Trim/Transmission Types Page Count Estimated Page Count: Extensive (Specific count not provided, but implied to be comprehensive 'A-Z') Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Delivery Method: Downloadable (Digital) File Format: PDF (Requires Adobe Reader) 📖 Manual Coverage Systems Covered Engine Service: Complete engine diagnostics, repair, overhaul, and performance tuning Transmission Service: Manual and Automatic transmission repair, maintenance, and overhaul Chassis And Body: Suspension, steering, brakes, exhaust, chassis alignment, bodywork repair, and corrosion prevention Electrical Systems: Wiring diagrams, ignition, charging system, lighting, power accessories, and electronic control units (ECU) Climate Control: HVAC system diagnosis and repair, refrigerant handling Fuel System: Fuel injection, fuel pump, fuel filter, and fuel tank service Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics Repair And Replacement: Component replacement procedures for all major systems, including engine, transmission, brakes, and suspension Special Tools: Identification and usage of special tools required for specific repair procedures Torque Specifications: Detailed torque values for all fasteners and critical components Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format Quality: High Quality (implied by description) Searchable: Likely searchable if Adobe Reader is used effectively, though not explicitly stated. Print Quality Printability: Printable (User can print specific pages, chapters, or the entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Codes: Refer to manual for specific engine codes (e.g., L81, L14) Displacement: Typically 1.5L (1485cc) and 1.6L (1598cc) for this generation. Manual will detail specific variants. Engine Type: Inline 4-cylinder, DOHC, 16-valve (typically) Performance Horsepower: Approximately 90-106 hp (1.5L) and 103-115 hp (1.6L). Manual will provide exact figures. Torque: Approximately 94-97 lb-ft (1.5L) and 105-110 lb-ft (1.6L). Manual will provide exact figures. Fuel System Induction: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECM: Engine Control Module (ECM) with diagnostic capabilities 🔧 Transmission Standard Type: 5-speed Manual Transmission (F5M33-type derived or similar) Optional Type: 4-speed Automatic Transmission (4T40-E type derived or similar) Features Clutch: Hydraulically operated dry single-plate clutch (for manual) Fluid Specifications Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 gear oil specification (e.g., SAE 75W-90). Automatic Transmission Fluid: Refer to manual for specific Dexron III/VI ATF specification. 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door), Sedan Wheelbase: Approximately 2480 mm (97.6 inches) Length: Varies by body style (e.g., Sedan ~4345 mm, 5-door Hatchback ~3990 mm) Width: Approximately 1690 mm (66.5 inches) Height: Approximately 1500-1530 mm (59.1-60.2 inches) Weights Curb Weight: Approximately 1040-1130 kg (2290-2490 lbs). Manual will detail specific weights. Gross Vehicle Weight Rating Gvwr: Refer to manual for specific GVWR by model and configuration. 🛡️ Safety Features Ratings NHTSA Front Crash: Refer to specific NHTSA reports for the US market. Ratings can vary by model year and testing parameters. IIHS Small Overlap Front: Refer to IIHS reports. The Aveo (T200) may have received varying ratings depending on the year. Active Features ABS: Anti-lock Braking System (ABS) was often available or standard on higher trims/later models. Traction Control: Traction Control System (TCS) may have been available on certain models. Passive Features Airbags: Front airbags for driver and passenger. Side airbags may have been optional. Seatbelts: 3-point seatbelts with pretensioners Child Seats: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM/CD audio system. Higher trims may have upgraded speakers or additional features. Connectivity: Auxiliary input jack for portable audio devices may be present on later models. Driver Assistance Cruise Control: Available on some trim levels and models. Lighting Headlights: Halogen headlights. Fog lights may be optional. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 6 months, whichever comes first. Consult manual for specific recommendations based on driving conditions. Engine Coolant Change: Initial change at 5 years or 100,000 miles, then every 2-5 years or 30,000-100,000 miles thereafter. Manual is definitive. Transmission Fluid Change: Manual: Inspect regularly, change if contaminated. Automatic: Typically every 30,000-60,000 miles. Consult manual. Spark...