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Chrysler 300M Concorde 2002 2003 Repair Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Chrysler Model: 300M, Concorde Model Years Covered: 2002, 2003 Codes Platform Code: LH (Second Generation) ๐Ÿ‘‹ Introduction Market Position Market Segment: Full-size luxury sedan Target Audience: Owners seeking detailed self-service capabilities, independent repair shops, automotive technicians Competitive Analysis Competitors: Ford Crown Victoria, Toyota Avalon, Buick LeSabre, Oldsmobile Aurora Key Features Vehicle Styling: Distinctive European-inspired styling, aerodynamic profile Key Features Manual Usefulness: Provides the most accurate and comprehensive service information for DIY and professional mechanics ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Repair, Service, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams Diagnostic Coverage: On-board diagnostics (OBD-II) system, specific diagnostic trouble codes (DTCs) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF (Digital) ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system Transmission: Automatic Transmission (42LE) Drivetrain: Front Wheel Drive (FWD), axles, CV joints Suspension: Front suspension (MacPherson strut), Rear suspension (Independent multi-link) Steering: Power steering system, steering column, steering gear Brakes: Front disc brakes, Rear disc brakes, Anti-lock Braking System (ABS) Electrical: Battery, charging system, starting system, lighting, instruments, accessories, body control modules (BCM) Climate Control: HVAC system, A/C system, heater core, blower motor Safety Systems: Airbag system (SRS), seat belts Body And Interior: Body panels, doors, windows, seats, interior trim, glass Diagnostics And Troubleshooting: Symptom-based diagnostics, specific component testing, wiring diagrams for fault tracing Procedures Included Engine Repair: Engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft service Transmission Service: Transmission fluid change, filter replacement, internal component inspection, valve body service Brake System Repair: Brake pad and rotor replacement, caliper service, brake line bleeding, ABS component testing Suspension And Steering Repair: Strut and shock absorber replacement, ball joint service, tie rod end replacement, power steering pump replacement Electrical System Repair: Starter motor replacement, alternator replacement, battery service, wiring harness repair, fuse and relay testing HVAC System Repair: A/C system recharge, component replacement (compressor, condenser, evaporator), heater core replacement Body And Trim Repair: Panel replacement, door mechanism repair, glass replacement, interior component installation Maintenance Procedures: Oil change, filter replacement, fluid checks, spark plug replacement, drive belt replacement Technical Depth Technical Depth: Comprehensive (from routine maintenance to complete engine and transmission rebuilds) Diagnostic Level: Advanced (includes wiring schematics, component testing procedures, and diagnostic charts) ๐Ÿ“Š Manual Specifications File Format File Format: PDF Searchability: Searchable text Print Quality Print Quality: High resolution, suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Engine Code: EER (3.5L V6 SOHC) Displacement: 3.5 Liters (214.6 cubic inches) Configuration: V6 Valvetrain: Single Overhead Cam (SOHC), 24 valves (4 valves per cylinder) Performance Horsepower: 253 hp @ 6400 rpm (for 300M), 204 hp @ 5600 rpm (for Concorde - may vary slightly) Torque: 255 lb-ft @ 4000 rpm (for 300M), 220 lb-ft @ 4000 rpm (for Concorde - may vary slightly) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 89 octane (Octane Rating: Recommended) Cooling System Coolant Capacity: Approximately 9.5 quarts (9.0 liters) Coolant Type: Chrysler OAT (Old-world Antifreeze Technology) Pink Coolant (MS-9769) Lubrication System Oil Capacity: 4.5 quarts (4.3 liters) with filter change Recommended Oil Viscosity: SAE 10W-30 Oil Filter Part Number: Chrysler: 05010022AA (example, verify for specific VIN) ๐Ÿ”ง Transmission Standard Transmission Type: 4-speed Automatic Transmission Model: 42LE Features Transmission Features: Electronically controlled, AutoStick (manual shifting capability) Fluid Capacity Transmission Fluid Capacity: Approximately 7.7 quarts (7.3 liters) for a fluid and filter change Fluid Specifications Transmission Fluid Type: ATF+4 (MS-9602) ๐Ÿ“ Dimensions Exterior Length: Approximately 200.0 inches (5080 mm) Width: Approximately 74.0 inches (1880 mm) Height: Approximately 56.0 inches (1422 mm) Wheelbase: Approximately 112.1 inches (2847 mm) Weights Curb Weight: Approximately 3700-3900 lbs (1678-1769 kg) Gross Vehicle Weight Rating: Approximately 4900-5000 lbs (2223-2268 kg) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (Driver and Passenger) for 2002 model year IIHS Front Offset Crash Rating: Good (for 2002 model year) Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control System (TCS) Passive Features Passive Safety: Advanced front airbags (driver and passenger), side-impact airbags (optional/standard depending on trim), front seatbelt pretensioners, reinforced steel frame ๐Ÿ’ก Technology Features Infotainment Infotainment Options: Cassette player, CD player (single or in-dash 6-disc changer), AM/FM stereo, optional Infinity II premium sound system Climate Control Features: Manual HVAC, optional Automatic Temperature Control (ATC) with dual zone capability Driver Assistance Driver Assistance Features: Cruise control, optional Remote Keyless Entry Connectivity Connectivity Features: N/A (No Bluetooth or USB connectivity standard in this era) ๐Ÿ”ง Maintenance Service Intervals Oil And Filter Change: Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first (depending on driving conditions and oil used) Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 -...
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Chrysler 300M Concorde 2002 2003 Repair Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde
Model Years Covered:
2002, 2003
Codes
Platform Code:
LH (Second Generation)
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Full-size luxury sedan
Target Audience:
Owners seeking detailed self-service capabilities, independent repair shops, automotive technicians
Competitive Analysis
Competitors:
Ford Crown Victoria, Toyota Avalon, Buick LeSabre, Oldsmobile Aurora
Key Features Vehicle
Styling:
Distinctive European-inspired styling, aerodynamic profile
Key Features Manual
Usefulness:
Provides the most accurate and comprehensive service information for DIY and professional mechanics
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Repair, Service, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams
Diagnostic Coverage:
On-board diagnostics (OBD-II) system, specific diagnostic trouble codes (DTCs)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF (Digital)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system
Transmission:
Automatic Transmission (42LE)
Drivetrain:
Front Wheel Drive (FWD), axles, CV joints
Suspension:
Front suspension (MacPherson strut), Rear suspension (Independent multi-link)
Steering:
Power steering system, steering column, steering gear
Brakes:
Front disc brakes, Rear disc brakes, Anti-lock Braking System (ABS)
Electrical:
Battery, charging system, starting system, lighting, instruments, accessories, body control modules (BCM)
Climate Control:
HVAC system, A/C system, heater core, blower motor
Safety Systems:
Airbag system (SRS), seat belts
Body And Interior:
Body panels, doors, windows, seats, interior trim, glass
Diagnostics And Troubleshooting:
Symptom-based diagnostics, specific component testing, wiring diagrams for fault tracing
Procedures Included
Engine Repair:
Engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft service
Transmission Service:
Transmission fluid change, filter replacement, internal component inspection, valve body service
Brake System Repair:
Brake pad and rotor replacement, caliper service, brake line bleeding, ABS component testing
Suspension And Steering Repair:
Strut and shock absorber replacement, ball joint service, tie rod end replacement, power steering pump replacement
Electrical System Repair:
Starter motor replacement, alternator replacement, battery service, wiring harness repair, fuse and relay testing
HVAC System Repair:
A/C system recharge, component replacement (compressor, condenser, evaporator), heater core replacement
Body And Trim Repair:
Panel replacement, door mechanism repair, glass replacement, interior component installation
Maintenance Procedures:
Oil change, filter replacement, fluid checks, spark plug replacement, drive belt replacement
Technical Depth
Technical Depth:
Comprehensive (from routine maintenance to complete engine and transmission rebuilds)
Diagnostic Level:
Advanced (includes wiring schematics, component testing procedures, and diagnostic charts)
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text
Print Quality
Print Quality:
High resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
EER (3.5L V6 SOHC)
Displacement:
3.5 Liters (214.6 cubic inches)
Configuration:
V6
Valvetrain:
Single Overhead Cam (SOHC), 24 valves (4 valves per cylinder)
Performance
Horsepower:
253 hp @ 6400 rpm (for 300M), 204 hp @ 5600 rpm (for Concorde - may vary slightly)
Torque:
255 lb-ft @ 4000 rpm (for 300M), 220 lb-ft @ 4000 rpm (for Concorde - may vary slightly)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 89 octane (Octane Rating: Recommended)
Cooling System
Coolant Capacity:
Approximately 9.5 quarts (9.0 liters)
Coolant Type:
Chrysler OAT (Old-world Antifreeze Technology) Pink Coolant (MS-9769)
Lubrication System
Oil Capacity:
4.5 quarts (4.3 liters) with filter change
Recommended Oil Viscosity:
SAE 10W-30
Oil Filter Part Number:
Chrysler: 05010022AA (example, verify for specific VIN)
๐Ÿ”ง Transmission
Standard
Transmission Type:
4-speed Automatic
Transmission Model:
42LE
Features
Transmission Features:
Electronically controlled, AutoStick (manual shifting capability)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 7.7 quarts (7.3 liters) for a fluid and filter change
Fluid Specifications
Transmission Fluid Type:
ATF+4 (MS-9602)
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 200.0 inches (5080 mm)
Width:
Approximately 74.0 inches (1880 mm)
Height:
Approximately 56.0 inches (1422 mm)
Wheelbase:
Approximately 112.1 inches (2847 mm)
Weights
Curb Weight:
Approximately 3700-3900 lbs (1678-1769 kg)
Gross Vehicle Weight Rating:
Approximately 4900-5000 lbs (2223-2268 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (Driver and Passenger) for 2002 model year
IIHS Front Offset Crash Rating:
Good (for 2002 model year)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Traction Control System (TCS)
Passive Features
Passive Safety:
Advanced front airbags (driver and passenger), side-impact airbags (optional/standard depending on trim), front seatbelt pretensioners, reinforced steel frame
๐Ÿ’ก Technology Features
Infotainment
Infotainment Options:
Cassette player, CD player (single or in-dash 6-disc changer), AM/FM stereo, optional Infinity II premium sound system
Climate Control Features:
Manual HVAC, optional Automatic Temperature Control (ATC) with dual zone capability
Driver Assistance
Driver Assistance Features:
Cruise control, optional Remote Keyless Entry
Connectivity
Connectivity Features:
N/A (No Bluetooth or USB connectivity standard in this era)
๐Ÿ”ง Maintenance
Service Intervals
Oil And Filter Change:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first (depending on driving conditions and oil used)
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km)
Spark Plug Replacement:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) with recommended iridium spark plugs
Transmission Fluid And Filter Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km)
Coolant Flush And Replacement:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Chrysler Power Steering Fluid or ATF+4 (verify in manual)
Known Issues
Common Issues:
Transmission solenoid failure (especially in the 42LE), coolant leaks from intake manifold gaskets or heater core, power steering pump whine, EGR valve issues, window regulator problems, power seat switch failures
๐Ÿ“š Vehicle History
Brand Heritage
Brand Positioning:
Chrysler positioned itself as offering more luxury and features for the price compared to mainstream brands.
Model Evolution
Lh Platform:
Part of the second-generation LH platform, which shared its underpinnings with the Dodge Intrepid and Chrysler Concorde.
300M Positioning:
The 300M was the sportier, more upscale variant, emphasizing performance and luxury features.
Concorde Positioning:
The Concorde was the traditional luxury sedan, offering a more comfort-oriented ride and a wider range of standard features.
Production
Assembly Location:
Brampton Assembly Plant, Ontario, Canada
Production Years For Lh Platform:
1998-2004
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver 10 Best:
Chrysler 300M named to Car and Driver's 10Best list for 1999 and 2000.
Ward S 10 Best Engines:
The 3.5L V6 engine was recognized by Ward's in previous iterations for its performance and refinement.
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