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2002-2003 Chrysler Sebring Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Chrysler Model: Sebring Model Years Covered: 2002, 2003 Body Styles Covered: Coupe, Sedan, Convertible Codes Platform: Chrysler JS platform ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Compact/Mid-size (depending on configuration), often marketed as sporty coupe, sedan, or convertible. Target Audience: Budget-conscious buyers seeking a stylish and functional vehicle, particularly with the convertible option. Competitive Analysis Key Competitors: Ford Focus, Honda Civic, Toyota Corolla, Mazda3, Chevrolet Cavalier/Cobalt, Dodge Neon. Key Features Distinctive Features: Variety of body styles (coupe, sedan, convertible), availability of multiple engine options including a V6, distinctive styling for its class, affordable pricing. Manual Value Proposition: Empowers owners and independent repair shops with comprehensive, accurate, and detailed information to perform all necessary maintenance, diagnostics, and repairs, reducing reliance on dealership service and saving money. ๐Ÿ“‹ Manual Details Coverage Areas Comprehensive Coverage: Maintenance, troubleshooting, repair, diagnostics, specifications, wiring diagrams, component locations Page Count Estimated Page Count: 1500-2000+ pages (typical for a comprehensive factory-level repair manual of this era) Manual Type Manual Type: Factory Repair Manual / Service Manual Language Language: English Format Format: Instant Download (Digital PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine: 2.4L DOHC (4-cylinder), 2.7L DOHC (V6), 3.0L SOHC (V6 - Mitsubishi 6G72) Fuel System: Fuel injection, fuel pump, fuel filter, evaporative emission control (EVAP) Ignition System: Spark plugs, ignition coils, distributorless ignition system (DIS), crankshaft position sensor Cooling System: Radiator, coolant, thermostat, water pump, cooling fan, hoses Exhaust System: Manifolds, catalytic converter, muffler, oxygen sensors Transmission: 4-speed automatic (41TE/42LE, AW55-50SN for some V6 models) Drivetrain: Front-wheel drive (FWD), axle shafts, CV joints Brakes: Front disc, rear drum (standard), rear disc (optional on some models), ABS system Suspension: Front McPherson strut, rear independent multi-link (sedan/coupe), rear twist beam axle (convertible) Steering: Power-assisted rack and pinion Electrical System: Battery, charging system (alternator), starting system (starter), lighting, fuses, relays Climate Control: HVAC system, A/C compressor, heater core, blower motor, refrigerant Body And Interior: Body panels, doors, hood, trunk, seats, dashboard, trim, convertible top mechanism Safety Systems: Airbags, seat belts, SRS system, ABS, traction control (if equipped) Chassis And Frame: Body structure, frame components, alignment Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspection/replacement, spark plug replacement, brake pad/shoe replacement Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring harness checks Engine Repair: Engine removal/installation, cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, camshaft service Transmission Service: Transmission fluid change, filter replacement, transmission removal/installation, internal component inspection/repair (if applicable to manual's depth) Brake System Service: Brake pad and rotor replacement, brake caliper service, brake line replacement, bleeding brake system, ABS component diagnosis Suspension Steering Service: Component replacement (struts, shocks, ball joints, tie rod ends, control arms), alignment procedures, power steering system service Electrical Component Replacement: Alternator, starter, battery, sensors, actuators, switches, lighting components HVAC System Repair: A/C system recharging, component replacement (compressor, condenser, evaporator, heater core), ductwork repair Body And Trim Repair: Panel replacement, door repair, bumper repair, interior trim removal/installation, convertible top troubleshooting/repair Wiring Diagrams: Complete electrical schematics for all systems Technical Depth Depth Of Information: Factory-level diagnostic procedures, repair specifications, torque values, exploded views, component testing methods, wiring diagrams, diagnostic flowcharts. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Searchable Text: Yes (typically, depending on the original scan quality) Image Resolution: High-resolution (for clarity of diagrams and illustrations) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine 1: 2.4L (148 cu in) DOHC I4 (GEMA engine code) Engine 1 Horsepower: 150 hp @ 5800 rpm Engine 1 Torque: 162 lb-ft @ 4000 rpm Engine 2: 2.7L (167 cu in) DOHC V6 (EER engine code) Engine 2 Horsepower: 180 hp @ 5800 rpm Engine 2 Torque: 190 lb-ft @ 4200 rpm Engine 3: 3.0L (181 cu in) SOHC V6 (Mitsubishi 6G72 engine code) Engine 3 Horsepower: 200 hp @ 5800 rpm Engine 3 Torque: 205 lb-ft @ 4400 rpm Performance Compression Ratio 2.4L: 9.1:1 Compression Ratio 2.7L: 9.3:1 Compression Ratio 3.0L: 9.0:1 Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline, 87 octane recommended (premium may be recommended for 3.0L) ๐Ÿ”ง Transmission Standard Standard Transmission: 4-speed automatic transmission (41TE/42LE for 2.4L and 2.7L) Optional Optional Transmission: 4-speed automatic transmission (AW55-50SN on select 3.0L V6 models) Features Transmission Features: Electronic control, lock-up torque converter, power/economy mode selection (on some models) ๐Ÿ“ Dimensions Exterior Wheelbase: 106.0 inches (2692 mm) Length Sedan Coupe: 193.7 inches (4920 mm) Length Convertible: 193.0 inches (4902 mm) Width: 70.2 inches (1783 mm) Height Sedan Coupe: 55.0 inches (1397 mm) Height Convertible: 54.5 inches (1384 mm) Cargo Trunk Volume Sedan Coupe: Approx. 13.0 - 15.0 cu ft (varies slightly by model/options) Trunk Volume Convertible: Approx. 7.7 cu ft (with top up) Weights Curb Weight Est: 3000 -...
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2002-2003 Chrysler Sebring Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Model Years Covered:
2002, 2003
Body Styles Covered:
Coupe, Sedan, Convertible
Codes
Platform:
Chrysler JS platform
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Compact/Mid-size (depending on configuration), often marketed as sporty coupe, sedan, or convertible.
Target Audience:
Budget-conscious buyers seeking a stylish and functional vehicle, particularly with the convertible option.
Competitive Analysis
Key Competitors:
Ford Focus, Honda Civic, Toyota Corolla, Mazda3, Chevrolet Cavalier/Cobalt, Dodge Neon.
Key Features
Distinctive Features:
Variety of body styles (coupe, sedan, convertible), availability of multiple engine options including a V6, distinctive styling for its class, affordable pricing.
Manual Value Proposition:
Empowers owners and independent repair shops with comprehensive, accurate, and detailed information to perform all necessary maintenance, diagnostics, and repairs, reducing reliance on dealership service and saving money.
๐Ÿ“‹ Manual Details
Coverage Areas
Comprehensive Coverage:
Maintenance, troubleshooting, repair, diagnostics, specifications, wiring diagrams, component locations
Page Count
Estimated Page Count:
1500-2000+ pages (typical for a comprehensive factory-level repair manual of this era)
Manual Type
Manual Type:
Factory Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Instant Download (Digital PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
2.4L DOHC (4-cylinder), 2.7L DOHC (V6), 3.0L SOHC (V6 - Mitsubishi 6G72)
Fuel System:
Fuel injection, fuel pump, fuel filter, evaporative emission control (EVAP)
Ignition System:
Spark plugs, ignition coils, distributorless ignition system (DIS), crankshaft position sensor
Cooling System:
Radiator, coolant, thermostat, water pump, cooling fan, hoses
Exhaust System:
Manifolds, catalytic converter, muffler, oxygen sensors
Transmission:
4-speed automatic (41TE/42LE, AW55-50SN for some V6 models)
Drivetrain:
Front-wheel drive (FWD), axle shafts, CV joints
Brakes:
Front disc, rear drum (standard), rear disc (optional on some models), ABS system
Suspension:
Front McPherson strut, rear independent multi-link (sedan/coupe), rear twist beam axle (convertible)
Steering:
Power-assisted rack and pinion
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, fuses, relays
Climate Control:
HVAC system, A/C compressor, heater core, blower motor, refrigerant
Body And Interior:
Body panels, doors, hood, trunk, seats, dashboard, trim, convertible top mechanism
Safety Systems:
Airbags, seat belts, SRS system, ABS, traction control (if equipped)
Chassis And Frame:
Body structure, frame components, alignment
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspection/replacement, spark plug replacement, brake pad/shoe replacement
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring harness checks
Engine Repair:
Engine removal/installation, cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, camshaft service
Transmission Service:
Transmission fluid change, filter replacement, transmission removal/installation, internal component inspection/repair (if applicable to manual's depth)
Brake System Service:
Brake pad and rotor replacement, brake caliper service, brake line replacement, bleeding brake system, ABS component diagnosis
Suspension Steering Service:
Component replacement (struts, shocks, ball joints, tie rod ends, control arms), alignment procedures, power steering system service
Electrical Component Replacement:
Alternator, starter, battery, sensors, actuators, switches, lighting components
HVAC System Repair:
A/C system recharging, component replacement (compressor, condenser, evaporator, heater core), ductwork repair
Body And Trim Repair:
Panel replacement, door repair, bumper repair, interior trim removal/installation, convertible top troubleshooting/repair
Wiring Diagrams:
Complete electrical schematics for all systems
Technical Depth
Depth Of Information:
Factory-level diagnostic procedures, repair specifications, torque values, exploded views, component testing methods, wiring diagrams, diagnostic flowcharts.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Searchable Text:
Yes (typically, depending on the original scan quality)
Image Resolution:
High-resolution (for clarity of diagrams and illustrations)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine 1:
2.4L (148 cu in) DOHC I4 (GEMA engine code)
Engine 1 Horsepower:
150 hp @ 5800 rpm
Engine 1 Torque:
162 lb-ft @ 4000 rpm
Engine 2:
2.7L (167 cu in) DOHC V6 (EER engine code)
Engine 2 Horsepower:
180 hp @ 5800 rpm
Engine 2 Torque:
190 lb-ft @ 4200 rpm
Engine 3:
3.0L (181 cu in) SOHC V6 (Mitsubishi 6G72 engine code)
Engine 3 Horsepower:
200 hp @ 5800 rpm
Engine 3 Torque:
205 lb-ft @ 4400 rpm
Performance
Compression Ratio 2.4L:
9.1:1
Compression Ratio 2.7L:
9.3:1
Compression Ratio 3.0L:
9.0:1
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline, 87 octane recommended (premium may be recommended for 3.0L)
๐Ÿ”ง Transmission
Standard
Standard Transmission:
4-speed automatic transmission (41TE/42LE for 2.4L and 2.7L)
Optional
Optional Transmission:
4-speed automatic transmission (AW55-50SN on select 3.0L V6 models)
Features
Transmission Features:
Electronic control, lock-up torque converter, power/economy mode selection (on some models)
๐Ÿ“ Dimensions
Exterior
Wheelbase:
106.0 inches (2692 mm)
Length Sedan Coupe:
193.7 inches (4920 mm)
Length Convertible:
193.0 inches (4902 mm)
Width:
70.2 inches (1783 mm)
Height Sedan Coupe:
55.0 inches (1397 mm)
Height Convertible:
54.5 inches (1384 mm)
Cargo
Trunk Volume Sedan Coupe:
Approx. 13.0 - 15.0 cu ft (varies slightly by model/options)
Trunk Volume Convertible:
Approx. 7.7 cu ft (with top up)
Weights
Curb Weight Est:
3000 - 3300 lbs (varies by engine and body style)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2002 model year, tested as PT Cruiser but similar structural elements)
NHTSA Front Impact Passenger:
Good (2002 model year, tested as PT Cruiser but similar structural elements)
Active Features
ABS:
Standard on most models, optional on some base trims.
Traction Control:
Optional on some higher trims, particularly with V6 engines.
Passive Features
Airbags:
Driver and front passenger airbags (standard).
Seat Belts:
Three-point seat belts in all seating positions, pretensioners for front seats.
๐Ÿ’ก Technology Features
Infotainment
Infotainment Systems:
Basic AM/FM/CD player, optional premium audio systems, available navigation (rare for this era).
Driver Assistance
Driver Assistance Features:
ABS and Traction Control (as mentioned in safety), cruise control.
Connectivity
Connectivity Options:
Limited by modern standards; typically basic audio inputs.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), or based on oil life monitoring system if equipped.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement 2.4L:
Every 100,000 miles (platinum or iridium plugs).
Spark Plug Replacement V6:
Every 60,000-100,000 miles (depending on plug type; check manual for specifics).
Coolant Flush:
Every 5 years or 100,000 miles (initial fill often uses HOAT coolant).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified).
Engine Oil Capacity 2.4L:
Approx. 4.5 quarts (4.3 L)
Engine Oil Capacity 2.7L:
Approx. 4.5 quarts (4.3 L)
Engine Oil Capacity 3.0L:
Approx. 4.5 quarts (4.3 L)
Transmission Fluid Type:
ATF+4 (for 41TE/42LE), ATF AW-1 (for AW55-50SN)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent.
Known Issues
Common Issues Powertrain:
Occasional transmission issues (harsh shifting, solenoid failures on 41TE/42LE), intake manifold gasket leaks on V6 engines, oil sludge buildup if maintenance is neglected.
Common Issues Suspension Steering:
Premature wear of front struts/shocks, ball joints, and tie rod ends; power steering pump noise or leaks.
Common Issues Electrical:
Window regulator failures, power lock actuator issues, occasional HVAC blower motor problems, dashboard warning lights (e.g., ABS, check engine).
Common Issues Body:
Convertible top hydraulic leaks or motor failures, door handle issues, potential for rust in certain climates if not protected.
๐Ÿ“š Vehicle History
Brand Heritage
Chrysler Heritage:
Chrysler has a long history of producing a wide range of vehicles, from luxury sedans to minivans and performance cars, known for styling and innovation.
Model Evolution
Sebring Generations:
This generation (2001-2006) marked a significant redesign from the previous Sebring, offering more distinct body styles and shared its platform with the Dodge Stratus.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA.
Production Years:
2001-2006 (This specific manual covers the 2002-2003 model years within this generation).
๐Ÿ† Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards for the 2002-2003 models are not widely publicized, the Sebring lineup was generally well-received for its styling and value proposition, especially the convertible variant, which was a popular choice in its segment.
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