🏷️ Basic Information Identification Make: Ford Model: Falcon Generation: BA Production Years Covered: 2002-2005 Codes Chassis Code: BA 👋 Introduction Market Position Vehicle Segment: Full-size sedan/sedan Target Audience: Australian domestic market, large family and executive sedan buyers. Competitive Analysis Key Competitors: Holden Commodore (VZ), Toyota Camry (XV30). Key Features Styling Revision: Substantial exterior revision from AU Falcon; most panels redesigned except door skins. Aerodynamics: Improved aerodynamics compared to previous generation. Integrated Aerial: Introduction of an integrated aerial in the rear window. Manual Purpose Diy Focus: Empowers owners to perform DIY servicing and repairs, saving costs and gaining practical skills. 📋 Manual Details Coverage Areas Primary Coverage: 2002-2005 Ford BA Falcon (all models and variants) Page Count Estimated Page Count: Extensive (specific count not provided, but typical for a full service manual is 1000+ pages) Manual Type Type: Service & Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all BA Falcon engines (e.g., Barra inline-six, V8 variants). Transmission: Coverage for both automatic and manual transmissions, including diagnosis, service, and repair. Brakes: Service and repair of hydraulic brake systems, including ABS, EBD, and component replacement. Suspension And Steering: Diagnosis and repair of front and rear suspension, power steering systems, and wheel alignment specifications. Electrical System Electrical: Comprehensive wiring diagrams, component testing, diagnosis of lighting, ignition, charging, and starter systems. Climate Control HVAC: Service and repair of air conditioning and heating systems, including refrigerant handling. Bodywork Body: Panel removal and installation, collision repair information, and specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, and tune-ups. Troubleshooting: Step-by-step diagnostic procedures for common and complex faults. Repair: Detailed instructions for component removal, installation, and adjustment. Rebuilds: In-depth procedures for engine and transmission overhauls. Technical Depth Depth: Advanced diagnostics, component-level repair, full engine and transmission rebuilds, and electrical system troubleshooting. 📊 Manual Specifications File Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Digital Quality: High-resolution, clear diagrams and text, suitable for printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type Standard: Ford Barra 4.0L Inline-6 DOHC Engine Type Optional 1: Ford Barra 4.0L Supercharged Inline-6 DOHC Engine Type Optional 2: Ford 5.4L V8 SOHC (Triton/Coyote variants) Performance Horsepower 4.0L: Approx. 182-195 kW (170-190 mph) Torque 4.0L: Approx. 370-385 Nm (273-284 lb-ft) Horsepower Supercharged 4.0L: Approx. 225-240 kW (300-320 hp) Torque Supercharged 4.0L: Approx. 470-500 Nm (347-369 lb-ft) Horsepower 5.4L V8: Approx. 230-260 kW (308-349 hp) Torque 5.4L V8: Approx. 480-520 Nm (354-383 lb-ft) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Premium Unleaded recommended for higher performance variants) 🔧 Transmission Standard Standard Transmission: 4-speed automatic (BTR D5) Optional Optional Transmission 1: 5-speed manual (M85/M86) Optional Transmission 2: 4-speed automatic (4HP24 - for V8 models) Optional Transmission 3: 5-speed automatic (5R50 - later models, e.g. XR8) Features Auto Features: Adaptive shift control, 'Sports Shift' manual override on some models. Fluid Specifications Automatic Transmission Fluid: Mercon V or equivalent (check specific model/year) Fluid Capacities 4-Speed Auto Capacity: Approx. 8-10 litres (dry fill) 5-Speed Manual Capacity: Approx. 2.5 litres 📐 Dimensions Exterior Length: Approx. 4955 mm (195.1 in) Width: Approx. 1841 mm (72.5 in) Height: Approx. 1450 mm (57.1 in) Wheelbase: Approx. 2829 mm (111.4 in) Weights Kerb Weight: Approx. 1650-1850 kg (depending on engine/trim) Gross Vehicle Weight: Varies by model, typically 2200-2400 kg 🛡️ Safety Features Ratings Ancap Rating: Not rated under current ANCAP standards for this era. Likely 3-4 star equivalent based on contemporary vehicle safety. Active Features ABS: Standard on most models, Anti-lock Braking System. Ebd: Electronic Brakeforce Distribution (often paired with ABS). Traction Control: Available on higher-spec models and performance variants (e.g., XR6 Turbo, XR8). Passive Features Airbags: Driver and front passenger airbags standard; side airbags available on higher trims. Seatbelts: Pre-tensioned front seatbelts. Chassis Construction: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, with optional premium sound systems and multi-speaker setups on higher trims. Climate Control Features: Manual or dual-zone climate control systems available depending on the model. Driver Assistance Cruise Control: Standard on most models. Parking Assistance: Rear parking sensors available on some later models. Connectivity Auxiliary Input: Not commonly fitted from factory in this era, aftermarket solutions often required for AUX/USB. 🔧 Maintenance Service Intervals Oil Change Interval: 10,000 km or 6 months, whichever comes first (using appropriate oil). Major Service Interval: Typically 40,000 km or 24 months, covering spark plugs, filters, and more detailed inspections. Fluid Specifications Engine Oil Specification: API SG or higher, SAE 10W-30 or 10W-40 recommended for naturally aspirated engines. Check manual for specific viscosity based on climate. Coolant Specification: Ford Premium Coolant (Green) or equivalent...