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Pontiac Aztek 2002-2007 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Pontiac Model: Aztek Model Year Start: 2002 Model Year End: 2007 Codes Chassis Code: GM U platform 👋 Introduction Market Position Market Position: Niche vehicle with a focus on utility and unique design, targeted at individuals seeking versatility and distinctive styling. Competitive Analysis Competitive Analysis: Competed against other versatile vehicles like minivans, SUVs, and crossover utility vehicles. Its unique features, such as the optional 'Multiflex' sliding rear seat and tent system, set it apart. Key Features Key Features: Unique 'Mug,' 'Versatile' styling, optional all-wheel drive, optional rear entertainment system, optional camping tent with mattress and air conditioning hookup. 📋 Manual Details Coverage Areas Coverage Areas: All models and engine types for 2002-2007 Pontiac Aztek Page Count Page Count: Not Specified (Downloadable PDF, likely comprehensive) Manual Type Manual Type: Service Repair Shop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body & Interior, Body Control Modules, Powertrain Control Modules, Safety Systems (Airbags, ABS), Emissions Control, Lighting, Diagnostic Procedures, Wiring Diagrams Procedures Included Procedures Included: Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnostics, Repair Procedures (Engine, Transmission, Brakes, Suspension, Steering, etc.), Component Replacement, Wiring Harness Repair, Body Panel Repair, Interior Trim Repair, Fluid Checks and Changes, Filter Replacements, Tune-Ups, Brake Service, Suspension Alignment, Diagnostic Trouble Code (DTC) Interpretation and Resolution Technical Depth Technical Depth: Professional Quality, In-depth, Step-by-step instructions, Pictures, Wiring Diagrams, Covers all areas of repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution for Clear Viewing and Printing (Implied by professional quality) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: 3.4L (3350cc) V6 (LA1) Performance Horsepower: 185 hp @ 5200 rpm (for 3.4L V6) Torque: 210 lb-ft @ 3800 rpm (for 3.4L V6) Fuel System Fuel System: Multi-port Fuel Injection (MPI) Engine Code Examples Engine Code Examples: LA1 Bore Stroke Bore Stroke: 90.9 mm x 96.0 mm (for 3.4L V6) Compression Ratio Compression Ratio: 9.0:1 (for 3.4L V6) Valve Train Valve Train: SOHC (Single Overhead Cam), 12 valves (2 valves per cylinder) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Optional Transmission Type: N/A (All Aztek models featured a 4-speed automatic) Features Transmission Features: Electronically Controlled Transmission, Overdrive Gear 📐 Dimensions Exterior Length: 178.3 inches (4529 mm) Width: 70.9 inches (1801 mm) Height: 65.4 inches (1661 mm) Wheelbase: 106.4 inches (2703 mm) Weights Curb Weight Min: 3,678 lbs (1668 kg) Curb Weight Max: 3,947 lbs (1790 kg) Cargo Cargo Volume Behind Rear Seat: 24.6 cu ft (0.70 m³) Cargo Volume With Rear Seat Folded: 65.4 cu ft (1.85 m³) 🛡️ Safety Features Ratings NHTSA Frontal Driver Side Impact: 4 Stars (2002 models) NHTSA Frontal Passenger Side Impact: 4 Stars (2002 models) NHTSA Side Driver Front Seat: 5 Stars (2002 models) NHTSA Side Rear Seat: 5 Stars (2002 models) Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control (optional on some models) Passive Features Passive Safety Features: Driver and front passenger airbags, Side-impact airbags (optional), Daytime Running Lamps (DRLs) 💡 Technology Features Infotainment Infotainment Options: AM/FM stereo with CD player, optional premium sound system, optional rear-seat entertainment system (DVD player with screens). Driver Assistance Driver Assistance Features: Cruise control. Limited advanced driver-assistance systems for the era. Connectivity Connectivity Features: Standard 12V power outlets. No integrated Bluetooth or USB connectivity in early models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first) - Consult manual for specific synthetic oil recommendations. Air Filter Replacement: Every 30,000 miles or 2 years. Spark Plug Replacement: Every 100,000 miles (for Platinum or Iridium tipped plugs). Transmission Fluid Change: Every 50,000 miles or 4 years, or under severe driving conditions. Fluid Specifications Engine Oil Type: SAE 5W-30 (Synthetic Recommended) Engine Oil Capacity: 4.5 quarts (4.3 liters) with filter change (for 3.4L V6) Transmission Fluid Type: Dexron III/VI Automatic Transmission Fluid (ATF) Coolant Type: GM Type II Extended Life Coolant (Orange) or equivalent silicate-free, extended-life coolant (50/50 mix with distilled water) Brake Fluid Type: DOT 3 Known Issues Known Issues: Fuel pump failures, HVAC blower motor resistor failures, power steering leaks, window regulator failures, interior trim squeaks and rattles, catalytic converter issues, dashboard illumination problems. 📚 Vehicle History Brand Heritage Brand Heritage: Pontiac, a division of General Motors, was known for its performance-oriented and youthful image. The Aztek represented a departure into the crossover segment with a focus on utility and unconventional design. Model Evolution Model Evolution: Introduced in 2001 for the 2002 model year, the Aztek was based on GM's U platform, shared with the Pontiac Montana, Buick Terraza, Chevrolet Venture, and Oldsmobile Silhouette minivans. It underwent minor styling refreshes and feature updates throughout its...
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Pontiac Aztek 2002-2007 Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Aztek
Model Year Start:
2002
Model Year End:
2007
Codes
Chassis Code:
GM U platform
👋 Introduction
Market Position
Market Position:
Niche vehicle with a focus on utility and unique design, targeted at individuals seeking versatility and distinctive styling.
Competitive Analysis
Competitive Analysis:
Competed against other versatile vehicles like minivans, SUVs, and crossover utility vehicles. Its unique features, such as the optional 'Multiflex' sliding rear seat and tent system, set it apart.
Key Features
Key Features:
Unique 'Mug,' 'Versatile' styling, optional all-wheel drive, optional rear entertainment system, optional camping tent with mattress and air conditioning hookup.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models and engine types for 2002-2007 Pontiac Aztek
Page Count
Page Count:
Not Specified (Downloadable PDF, likely comprehensive)
Manual Type
Manual Type:
Service Repair Shop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body & Interior, Body Control Modules, Powertrain Control Modules, Safety Systems (Airbags, ABS), Emissions Control, Lighting, Diagnostic Procedures, Wiring Diagrams
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnostics, Repair Procedures (Engine, Transmission, Brakes, Suspension, Steering, etc.), Component Replacement, Wiring Harness Repair, Body Panel Repair, Interior Trim Repair, Fluid Checks and Changes, Filter Replacements, Tune-Ups, Brake Service, Suspension Alignment, Diagnostic Trouble Code (DTC) Interpretation and Resolution
Technical Depth
Technical Depth:
Professional Quality, In-depth, Step-by-step instructions, Pictures, Wiring Diagrams, Covers all areas of repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution for Clear Viewing and Printing (Implied by professional quality)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.4L (3350cc) V6 (LA1)
Performance
Horsepower:
185 hp @ 5200 rpm (for 3.4L V6)
Torque:
210 lb-ft @ 3800 rpm (for 3.4L V6)
Fuel System
Fuel System:
Multi-port Fuel Injection (MPI)
Engine Code Examples
Engine Code Examples:
LA1
Bore Stroke
Bore Stroke:
90.9 mm x 96.0 mm (for 3.4L V6)
Compression Ratio
Compression Ratio:
9.0:1 (for 3.4L V6)
Valve Train
Valve Train:
SOHC (Single Overhead Cam), 12 valves (2 valves per cylinder)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Optional
Transmission Type:
N/A (All Aztek models featured a 4-speed automatic)
Features
Transmission Features:
Electronically Controlled Transmission, Overdrive Gear
📐 Dimensions
Exterior
Length:
178.3 inches (4529 mm)
Width:
70.9 inches (1801 mm)
Height:
65.4 inches (1661 mm)
Wheelbase:
106.4 inches (2703 mm)
Weights
Curb Weight Min:
3,678 lbs (1668 kg)
Curb Weight Max:
3,947 lbs (1790 kg)
Cargo
Cargo Volume Behind Rear Seat:
24.6 cu ft (0.70 m³)
Cargo Volume With Rear Seat Folded:
65.4 cu ft (1.85 m³)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Side Impact:
4 Stars (2002 models)
NHTSA Frontal Passenger Side Impact:
4 Stars (2002 models)
NHTSA Side Driver Front Seat:
5 Stars (2002 models)
NHTSA Side Rear Seat:
5 Stars (2002 models)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (optional on some models)
Passive Features
Passive Safety Features:
Driver and front passenger airbags, Side-impact airbags (optional), Daytime Running Lamps (DRLs)
💡 Technology Features
Infotainment
Infotainment Options:
AM/FM stereo with CD player, optional premium sound system, optional rear-seat entertainment system (DVD player with screens).
Driver Assistance
Driver Assistance Features:
Cruise control. Limited advanced driver-assistance systems for the era.
Connectivity
Connectivity Features:
Standard 12V power outlets. No integrated Bluetooth or USB connectivity in early models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first) - Consult manual for specific synthetic oil recommendations.
Air Filter Replacement:
Every 30,000 miles or 2 years.
Spark Plug Replacement:
Every 100,000 miles (for Platinum or Iridium tipped plugs).
Transmission Fluid Change:
Every 50,000 miles or 4 years, or under severe driving conditions.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Synthetic Recommended)
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter change (for 3.4L V6)
Transmission Fluid Type:
Dexron III/VI Automatic Transmission Fluid (ATF)
Coolant Type:
GM Type II Extended Life Coolant (Orange) or equivalent silicate-free, extended-life coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Known Issues:
Fuel pump failures, HVAC blower motor resistor failures, power steering leaks, window regulator failures, interior trim squeaks and rattles, catalytic converter issues, dashboard illumination problems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Pontiac, a division of General Motors, was known for its performance-oriented and youthful image. The Aztek represented a departure into the crossover segment with a focus on utility and unconventional design.
Model Evolution
Model Evolution:
Introduced in 2001 for the 2002 model year, the Aztek was based on GM's U platform, shared with the Pontiac Montana, Buick Terraza, Chevrolet Venture, and Oldsmobile Silhouette minivans. It underwent minor styling refreshes and feature updates throughout its production run but maintained its distinctive core design. Production ceased after the 2005 model year in North America, though it continued in limited production for export markets until 2007.
Production
Production Years:
2001-2005 (North America), 2001-2007 (Limited Export)
Manufacturing Location
Manufacturing Location:
General Motors Fairfax Assembly Plant, Kansas City, Kansas, USA
🏆 Awards & Recognition
Recognitions
Recognitions:
Despite its polarizing design, the Aztek was recognized for its innovative features like the optional camping tent and flexible interior. It was a niche product that appealed to a specific buyer seeking utility and unique customization options.
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