Basic Information Identification Make: Mazda Model: 6 Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Codes Platform: GG/GY Introduction Market Position Segment: Mid-size sedan, wagon (Sport Wagon) Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu Key Features Design Philosophy: Zoom-Zoom driving dynamics, stylish exterior design, comfortable interior, reliability Target Audience: Families, professionals, individuals seeking a balance of performance, style, and practicality Manual Details Coverage Areas Geographic Coverage: Global (North America, Europe, Asia, Australia) Regional Variations Covered: Includes specifications and procedures relevant to different market specifications Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission controls, engine management, automatic transmission, manual transmission, driveline, transfer case (AWD) Chassis: Front suspension, rear suspension, steering system, brake system (front, rear, parking, ABS, DSC), wheels, tires Body: Body construction, exterior body panels, interior trim, seats, roof systems, glass, mirrors, doors, hood, trunk lid Electrical: Charging system, starting system, battery, lighting, instruments, gauges, audio system, HVAC controls, power windows, power locks, SRS (airbag) system, body control module (BCM), chassis control module (CCM), engine control module (ECM), transmission control module (TCM) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Troubleshooting: Diagnostic procedures, fault code identification, symptom-based troubleshooting Repair: Component removal and installation, overhaul procedures, alignment specifications, assembly instructions Diagnostics: OBD-II diagnosis, sensor testing, actuator testing, wiring diagrams Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhaul and advanced diagnostics. Suitable for professional technicians and advanced DIY enthusiasts. Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High-resolution, printable quality with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Text Search: Likely text-searchable PDF, allowing for quick access to specific information. Engine Specifications Primary Engine Engine Code 1: LF-DE (2.0L) Engine Displacement 1: 1991 cc (2.0 Liters) Engine Configuration 1: Inline 4-cylinder, DOHC, 16-valve Horsepower 1: 138-145 hp (depending on market and year) Torque 1: 134-138 lb-ft (depending on market and year) Secondary Engine Engine Code 2: FS-ZE (2.3L MZR) Engine Displacement 2: 2295 cc (2.3 Liters) Engine Configuration 2: Inline 4-cylinder, DOHC, 16-valve, Variable Valve Timing (VVT) Horsepower 2: 160-170 hp (depending on market and year) Torque 2: 150-155 lb-ft (depending on market and year) Tertiary Engine Engine Code 3: L3-VE (2.3L MZR) Engine Displacement 3: 2261 cc (2.3 Liters) Engine Configuration 3: Inline 4-cylinder, DOHC, 16-valve, Variable Valve Timing (VVT) Horsepower 3: 156-160 hp (depending on market and year) Torque 3: 150 lb-ft (depending on market and year) Performance Performance Variants: MazdaSpeed6 (MPS) - turbocharged 2.3L MZR DISI with ~274 hp Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Transmission Standard Transmission Type 1: 5-speed manual (FWD) Optional Transmission Type 2: 5-speed automatic (FWD) Type 3: 6-speed manual (AWD, MazdaSpeed6) Type 4: 5-speed automatic (AWD, MazdaSpeed6) Features AWD System: Active Torque Split All-Wheel Drive (on select models, notably MazdaSpeed6) Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific Mazda ATF FZ or equivalent (e.g., Dexron III/VI for earlier models, check VIN) Manual Transmission Fluid: Refer to manual for specific GL-4 or GL-5 gear oil specification and viscosity grade Dimensions Exterior Length Sedan: Approx. 188.2 inches (4780 mm) Width: Approx. 70.1 inches (1780 mm) Height Sedan: Approx. 57.1 inches (1450 mm) Wheelbase: Approx. 105.3 inches (2675 mm) Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Tire Size Common: 205/55R16, 215/45R17, 225/40R18 (depending on trim) Weights Curb Weight: Approx. 3100-3500 lbs (1400-1600 kg), varies significantly with engine and driveline Safety Features Ratings NHTSA Frontal Driver: 5-Star (for some model years) NHTSA Frontal Passenger: 5-Star (for some model years) IIHS Side Impact: Good (for some model years) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional/Standard (TCS) Stability Control: Optional/Standard (DSC - Dynamic Stability Control) on many models Passive Features Airbags: Frontal airbags, side-impact airbags, available curtain airbags Seatbelts: 3-point seatbelts with pretensioners and load limiters Technology Features Infotainment Audio System: Factory AM/FM CD player with up to 6-disc CD changer, premium Bose audio system available on higher trims. Navigation: Optional factory navigation system available on select trims and years. Driver Assistance Cruise Control: Standard on most trims. Rain Sensing Wipers: Available on higher trims. Connectivity Auxiliary Input: Auxiliary input jack often found in center console or glove box on later models. Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for exact recommendations). Engine Air Filter: Every 15,000-30,000 miles (24,000-48,000 km) or as needed. Cabin Air Filter: Every 15,000-30,000 miles (24,000-48,000 km) or annually. Spark Plugs: Refer to manual; typically iridium plugs with longer intervals (e.g., 60,000-100,000 miles). Coolant...