Basic Information Identification Make: Suzuki Model: Quad Sport LT-F250 Model Variant: Quad Sport LT-F250 Generation Generation Name: 2nd Generation (LT-F250) Production Years: 2002-2009 Codes Chassis Code: LT-F250 Introduction Market Position Vehicle Segment: Entry-level to Mid-range Sport/Utility ATV Target Audience: Recreational riders, entry-level off-road enthusiasts, agricultural users Competitive Analysis Key Competitors: Honda FourTrax 250, Yamaha Warrior 350 (pre-2004), Kawasaki Bayou 250, Polaris Sportsman 300/330 Key Features Powertrain Highlights: Reliable single-cylinder engine, practical torque delivery, selectable 2WD Handling Attributes: Comfortable ride, predictable handling, suitable for various terrains Manual Value Proposition Core Benefit: Empowers owners and technicians with comprehensive repair and maintenance knowledge for extended vehicle life and optimal performance. Manual Details Coverage Areas Coverage Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Regions Covered: North America, Europe, Asia, Australia (global applicability expected) Page Count Estimated Page Count: 400-600 pages (typical for comprehensive workshop manuals) Manual Type Manual Classification: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication, cooling, exhaust, ignition, starting system, charging system, transmission (gearbox, clutch, drive shafts) Chassis: Frame, suspension (front and rear), steering, brakes (front and rear), wheels, tires Electrical: Wiring diagrams, lighting system, instrumentation, battery, starter, alternator, ignition system, switches, relays, fuses Bodywork: Body panels, fenders, seat, handlebars, controls, storage compartments Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, lubrication, valve adjustments, spark plug replacement, brake pad replacement Troubleshooting: Diagnostic charts, common problems and solutions, symptom-based troubleshooting, electrical diagnostics Repair: Engine overhaul, transmission repair, suspension component replacement, brake system repair, electrical component repair, carburetor overhaul Disassembly Assembly: Step-by-step instructions for removing and installing major components and sub-assemblies Specifications Data: Torque specifications, clearances, tolerances, fluid capacities, electrical values Technical Depth Diagnostic Capability: Advanced diagnostic procedures, electrical system tracing, component testing Rebuild Level: Complete engine rebuild, transmission overhaul, carburetor rebuilding Information Type: Detailed diagrams, exploded views, step-by-step instructions, service bulletins (potentially) Manual Specifications File Format PDF Quality: High resolution, searchable text, printable pages Print Quality Printability: Designed for easy printing of individual sections or the entire manual Binding Type Binding Style: N/A (Digital PDF download) Paper Type Paper Recommendation: N/A (Digital PDF download) Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 246 cc (15.0 cu. in.) Bore X Stroke: 66.0 mm x 72.0 mm (2.60 in x 2.83 in) Compression Ratio: 9.3:1 Cooling System: Air-cooled Performance Horsepower Estimated: 16-18 HP (at approximately 6500 RPM) Torque Estimated: 14-16 lb-ft (at approximately 5000 RPM) Fuel System Fuel Delivery: Mikuni VM Series Carburetor Carburetor Model: Mikuni VM26SS (or similar variant) Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR9E or similar (refer to manual for exact spec) Lubrication Oil Type: SAE 10W-40 API SF or SG (refer to manual for exact specification) Oil Capacity: Approx. 1.7 L (1.8 US qt.) with filter change (refer to manual for exact specification) Transmission Standard Transmission Type: 5-speed manual with automatic clutch (Suzuki Automatic Clutch System - SAC) Drive Type: 2WD (Rear Wheel Drive) Optional Transmission Options: N/A (Standard 5-speed manual with SAC) Features Clutch System: Wet, multi-plate automatic clutch Final Drive: Sealed O-ring chain Transmission Fluid Type: Suzuki Gear Oil SAE 80W API GL-5 (or equivalent) Transmission Fluid Capacity: Approx. 0.5 L (0.5 US qt.) (refer to manual for exact specification) Dimensions Exterior Overall Length: Approx. 1800 mm (70.9 in) Overall Width: Approx. 1005 mm (39.6 in) Overall Height: Approx. 1060 mm (41.7 in) Wheelbase: Approx. 1180 mm (46.5 in) Ground Clearance: Approx. 205 mm (8.1 in) Weights Dry Weight: Approx. 206 kg (454 lbs) Curb Weight: Approx. 218 kg (481 lbs) Cargo Front Rack Capacity: Approx. 20 kg (44 lbs) Rear Rack Capacity: Approx. 40 kg (88 lbs) Safety Features Ratings Atv Safety Standards: Compliance with ANSI/SVIA standards expected for its production era Active Features Braking System: Hydraulic disc brakes, front and rear Parking Brake: Mechanical parking brake lever Passive Features Lighting: Dual halogen headlights, taillight, brake light Operator Controls: Thumb throttle, handlebar-mounted clutch lever, foot-operated gear shifter, foot brake pedal Technology Features Infotainment Infotainment System: N/A (Basic instrumentation only) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A Instrumentation Dashboard Features: Speedometer, odometer, trip meter, neutral indicator, high beam indicator, oil warning light Maintenance Service Intervals Oil Change Interval: Every 100 hours or 6 months, whichever comes first (refer to manual for precise intervals) Air Filter Cleaning: Every 20 hours or as needed based on conditions (refer to manual) Spark Plug Inspection: Every 100 hours or 6 months (refer to manual) Valve Clearance Check: Every 200 hours or 12 months (refer to manual) Fluid Specifications Engine Oil Specification: SAE 10W-40 API SF/SG Gearbox Oil Specification: Suzuki Gear Oil SAE 80W API GL-5 Brake Fluid Specification: DOT 3 or DOT 4 hydraulic brake fluid Known Issues Common...