Basic Information Identification Make: Chevrolet Model: Spark Year: 2002 Codes Chassis Code: M100 Introduction Market Position Target Audience: Car owners with basic mechanical skills and independent auto service professionals. Value Proposition: Enables informed discussions with technicians and empowers DIY repairs, potentially saving hundreds to thousands of dollars. Key Features Content Accuracy: Vehicle-specific, not generic; contains the exact same specifications and procedures used by authorized dealer service departments. Clarity And Conciseness: Accurate, clear, and concise text combined with illustrations for safe and easy servicing. Completeness: Complete and intact manual, without missing or corrupt parts/pages. Resource Availability: Provides the necessary resources and tools (information) to confidently work on the vehicle. Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Compatibility: All Versions of Windows AND Mac Printability: Yes Reader Requirement: Adobe PDF Reader Manual Coverage Systems Covered Engine Mechanical: Complete coverage of engine components, disassembly, assembly, and torque specifications. Engine Electrical: Detailed wiring diagrams, ignition system, starting system, charging system, and sensor diagnostics. Emission Control: Information on emission control systems, diagnostic procedures, and component testing. Fuel System: Coverage of fuel injection, fuel pump, injectors, fuel filter, and fuel pressure diagnostics. Clutch System: Procedures for clutch inspection, replacement, and adjustment for manual transmissions. Manual Transaxle: Detailed information on manual transaxle disassembly, assembly, maintenance, and repair. Automatic Transaxle: Comprehensive coverage of automatic transaxle operation, maintenance, and repair procedures. Driveshaft Axle: Service and repair procedures for driveshafts, CV joints, and axles. Suspension System: Detailed guides for front and rear suspension component inspection, replacement, and alignment. Steering System: Procedures for steering column, power steering pump, rack and pinion inspection and repair. Restraint System: Information on airbags, seatbelts, and related safety system components and diagnostics. Brake System: Comprehensive coverage of brake system components, including ABS, disc brakes, drum brakes, and bleeding procedures. Body Interior Exterior: Repair and maintenance information for body panels, doors, glass, interior trim, and exterior components. Body Electrical: Wiring schematics and troubleshooting for lighting, power windows, door locks, and other body electrical systems. HVAC: Detailed procedures for diagnosing and repairing heating, ventilation, and air conditioning systems. Procedures Included Maintenance: Step-by-step guides for routine maintenance tasks such as oil changes, filter replacements, fluid checks, and tune-ups. Troubleshooting: Diagnostic flowcharts, common issues, and symptom-based troubleshooting guides for all major vehicle systems. Repair: Detailed, illustrated repair procedures for component removal, installation, and adjustment. Diagnostics: In-depth diagnostic information for engine, transmission, ABS, and other electronic control modules. Wiring Schematics: Complete and detailed wiring diagrams for all electrical systems. Technical Depth Depth Of Coverage: Comprehensive coverage from basic maintenance to advanced diagnostics and complete rebuilds, mirroring dealer-level repair information. Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within PDF reader. Print Quality Printability: All pages are printable, allowing for individual page printing in the workshop. Binding Type Binding: Not applicable (digital PDF download). Paper Type Paper Recommendation: Recommended to print on durable paper for workshop use to prevent damage from oil and grime. Engine Specifications Primary Engine Engine Type: Likely inline 3-cylinder or inline 4-cylinder, common for the Spark model of this era. Displacement: Typically 800cc to 1.0L, specific displacement to be detailed within the manual. Performance Horsepower Range: Estimated 50-60 HP, specific figures in manual. Torque Range: Estimated 70-80 Nm, specific figures in manual. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) is highly probable for this model year. Transmission Standard Transmission Type: 5-speed manual transaxle is the standard offering. Optional Transmission Type: A 4-speed automatic transaxle was likely an optional feature. Features Clutch Type: Dry single-plate diaphragm spring clutch. Dimensions Exterior Body Style: Compact hatchback, often a 5-door configuration. Wheelbase: Approximately 2375 mm, specific to the M100 platform. Weights Curb Weight: Around 850-950 kg, depending on equipment and transmission. Safety Features Passive Features Airbags: Driver and passenger airbags are standard for this era, specific count in manual. Seatbelts: Three-point seatbelts with pre-tensioners likely included. Active Features Antilock Brakes: ABS was an optional safety feature, detailed in the brake system section. Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, or cassette player depending on trim level. Speakers: Typically 2 or 4 speakers. Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6-12 months, as specified in the manual. Spark Plug Replacement: Recommended replacement at approximately 30,000 - 60,000 miles, detailed in manual. Fluid Specifications Engine Oil Type: Likely a 5W-30 or 10W-30 viscosity API certified oil, specific grade in manual. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, manual will specify type and capacity. Brake Fluid Type: DOT 3 or DOT 4 brake fluid, specified in manual. Known Issues Common Problems: Potential issues may include minor electrical gremlins, exhaust system wear, and clutch wear on high-mileage examples. Specific common faults are addressed in the manual. Vehicle History Brand Heritage Chevrolet History: Chevrolet, a...