Dodge Intrepid Complete Workshop Service Repair Manual 2002
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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2002 Codes Chassis Code: LH Platform 👋 Introduction Market Position Segment: Full-size sedan Target Audience: DIY mechanics, professional technicians, Dodge Intrepid owners seeking in-depth repair knowledge. Competitive Analysis Competitors 2002: Ford Taurus, Chevrolet Impala, Toyota Avalon, Honda Accord (larger trims), Nissan Maxima. Key Features Design Philosophy: Bold, distinctive styling with a focus on interior space and comfort for its class. Known for its unique front-end design and spacious cabin. Value Proposition: Offered a significant amount of space, comfort, and performance for its price point, often considered a strong value proposition in the full-size sedan market. 📋 Manual Details Coverage Areas Language: English Format: Downloadable PDF Manual Type: Workshop Service Repair Manual Page Count Estimate: Over 1000 pages (typical for comprehensive workshop manuals) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, cooling system, exhaust system, lubrication system, transmission (automatic) Chassis: Brakes (hydraulic, ABS), steering, suspension (front and rear), wheels and tires Body And Interior: Body panels, doors, windows, interior trim, HVAC system, seats, airbags Electrical: Wiring diagrams, lighting, instrumentation, power windows, power locks, audio system, body control modules Procedures Included Routine Maintenance: Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation Repair And Overhaul: Engine component replacement (pistons, bearings, valves), transmission overhaul, brake caliper/rotor replacement, suspension component replacement, electrical component repair Diagnostics: OBD-II diagnostics, sensor testing, actuator testing, circuit testing Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed component removal, installation, and adjustment procedures. Extensive diagnostic flowcharts and specifications. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content for quick information retrieval Print Quality: High-resolution scans, allowing for clear printing of diagrams and text Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 3.5L V6 SOHC (High Output) Engine Code: EGG (3.5L V6) Displacement Liters: 3.5 Bore X Stroke Mm: 96.0 x 80.0 Compression Ratio: 9.3:1 Horsepower Hp: 234 @ 5700 RPM Torque Lb Ft: 241 @ 3500 RPM Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Regular 87 Octane Ignition System: Distributorless Ignition System (DIS) with individual ignition coils Performance 0 60 Mph Seconds: Approximately 7.5-8.0 seconds (varies by configuration and driver) Engine Block Material: Aluminum Cylinder Head Material: Aluminum 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Model: 42LE (Chrysler/Dodge) Features Drive Type: Front-Wheel Drive (FWD) Transmission Fluid Type: ATF+4 (Chrysler Approved) Transmission Fluid Capacity Quarts: Approx. 10.0 (dry fill), 7.0 (drain and fill) 📐 Dimensions Exterior Length Inches: 203.7 Width Inches: 74.4 Height Inches: 57.7 Wheelbase Inches: 113.0 Front Track Inches: 62.1 Rear Track Inches: 61.6 Interior Passenger Volume Cubic Feet: 109.4 Front Headroom Inches: 39.8 Rear Headroom Inches: 38.0 Front Legroom Inches: 43.0 Rear Legroom Inches: 37.4 Cargo Trunk Volume Cubic Feet: 16.1 Weights Curb Weight Lbs: Approximately 3600-3800 lbs (depending on trim and options) Gross Vehicle Weight Rating Gvwr Lbs: Approximately 4800-5000 lbs Towing Capacity Lbs: Not typically recommended or specified for towing; designed for passenger transport. 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 4/5 Stars NHTSA Front Crash Test Passenger: 4/5 Stars NHTSA Side Impact Front Passenger: 4/5 Stars IIHS Front Offset Crash Test: Good (typically for models in this era) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags. Available side airbags (often optional or on higher trims). Seatbelts: Three-point seat belts with pretensioners for front occupants. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player. Optional Infinity premium audio system with amplifier and subwoofer available on higher trims. Climate Control: Manual or optional automatic climate control with electronic controls. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Optional keyless entry system. Connectivity Auxiliary Input: Not typically available on factory systems for this model year; aftermarket solutions are common. OBD Port: Standard OBD-II (On-Board Diagnostics II) port located under the dashboard for diagnostic scanning. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 7,500 miles or 6 months (whichever comes first) using synthetic blend oil, or 10,000 miles/12 months with full synthetic oil and a high-quality filter. Engine Air Filter: Inspect every 15,000 miles, replace as needed (typically every 30,000 miles). Cabin Air Filter: Inspect every 15,000 miles, replace as needed (typically every 15,000-30,000 miles). Spark Plugs: Platinum-tipped plugs recommended for replacement every 100,000 miles. Coolant Flush: Initial flush at 100,000 miles, then every 60,000 miles thereafter, using HOAT (Hybrid Organic Acid Technology) coolant. Fluid Specifications Engine Oil: SAE 5W-30 (API certified) Engine Coolant: Chrysler HOAT (Hybrid Organic Acid...
Ford Taurus, Chevrolet Impala, Toyota Avalon, Honda Accord (larger trims), Nissan Maxima.
Key Features
Design Philosophy:
Bold, distinctive styling with a focus on interior space and comfort for its class. Known for its unique front-end design and spacious cabin.
Value Proposition:
Offered a significant amount of space, comfort, and performance for its price point, often considered a strong value proposition in the full-size sedan market.
📋 Manual Details
Coverage Areas
Language:
English
Format:
Downloadable PDF
Manual Type:
Workshop Service Repair Manual
Page Count Estimate:
Over 1000 pages (typical for comprehensive workshop manuals)
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed component removal, installation, and adjustment procedures. Extensive diagnostic flowcharts and specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality:
High-resolution scans, allowing for clear printing of diagrams and text
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.5L V6 SOHC (High Output)
Engine Code:
EGG (3.5L V6)
Displacement Liters:
3.5
Bore X Stroke Mm:
96.0 x 80.0
Compression Ratio:
9.3:1
Horsepower Hp:
234 @ 5700 RPM
Torque Lb Ft:
241 @ 3500 RPM
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular 87 Octane
Ignition System:
Distributorless Ignition System (DIS) with individual ignition coils
Performance
0 60 Mph Seconds:
Approximately 7.5-8.0 seconds (varies by configuration and driver)
Engine Block Material:
Aluminum
Cylinder Head Material:
Aluminum
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle
Transmission Model:
42LE (Chrysler/Dodge)
Features
Drive Type:
Front-Wheel Drive (FWD)
Transmission Fluid Type:
ATF+4 (Chrysler Approved)
Transmission Fluid Capacity Quarts:
Approx. 10.0 (dry fill), 7.0 (drain and fill)
📐 Dimensions
Exterior
Length Inches:
203.7
Width Inches:
74.4
Height Inches:
57.7
Wheelbase Inches:
113.0
Front Track Inches:
62.1
Rear Track Inches:
61.6
Interior
Passenger Volume Cubic Feet:
109.4
Front Headroom Inches:
39.8
Rear Headroom Inches:
38.0
Front Legroom Inches:
43.0
Rear Legroom Inches:
37.4
Cargo
Trunk Volume Cubic Feet:
16.1
Weights
Curb Weight Lbs:
Approximately 3600-3800 lbs (depending on trim and options)
Gross Vehicle Weight Rating Gvwr Lbs:
Approximately 4800-5000 lbs
Towing Capacity Lbs:
Not typically recommended or specified for towing; designed for passenger transport.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
4/5 Stars
NHTSA Front Crash Test Passenger:
4/5 Stars
NHTSA Side Impact Front Passenger:
4/5 Stars
IIHS Front Offset Crash Test:
Good (typically for models in this era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags. Available side airbags (often optional or on higher trims).
Seatbelts:
Three-point seat belts with pretensioners for front occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional Infinity premium audio system with amplifier and subwoofer available on higher trims.
Climate Control:
Manual or optional automatic climate control with electronic controls.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Optional keyless entry system.
Connectivity
Auxiliary Input:
Not typically available on factory systems for this model year; aftermarket solutions are common.
OBD Port:
Standard OBD-II (On-Board Diagnostics II) port located under the dashboard for diagnostic scanning.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles or 6 months (whichever comes first) using synthetic blend oil, or 10,000 miles/12 months with full synthetic oil and a high-quality filter.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 15,000-30,000 miles).
Spark Plugs:
Platinum-tipped plugs recommended for replacement every 100,000 miles.
Coolant Flush:
Initial flush at 100,000 miles, then every 60,000 miles thereafter, using HOAT (Hybrid Organic Acid Technology) coolant.
Fluid Specifications
Engine Oil:
SAE 5W-30 (API certified)
Engine Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant (pink/orange color)
Power Steering Fluid:
Chrysler Power Steering Fluid (MS-5931)
Brake Fluid:
DOT 3
Known Issues
Headliner Sagging:
Common issue where the adhesive fails, causing the headliner fabric to droop.
Heater Core Leaks:
Can lead to coolant leaks into the cabin and a sweet smell.
Automatic Transmission Issues:
Potential for hard shifts, delayed engagement, or slipping, often related to valve body issues or solenoid failures in the 42LE transmission.
Interior Rattles And Squeaks:
Typical for vehicles of this age, often originating from interior trim panels.
Power Window Motors:
Can fail over time, leading to windows not operating.
📚 Vehicle History
Brand Heritage
Brand Focus:
Dodge, as a division of Chrysler Corporation, historically focused on performance and value within the American automotive market.
Model Evolution
First Generation Start:
1993
Second Generation Start:
1998
Second Generation Updates:
The 2002 model represents a later iteration of the second generation, incorporating minor styling updates, interior refinements, and potential powertrain enhancements compared to earlier models of this generation.
Platform Sharing:
Shared the Chrysler LH platform with models like the Chrysler Concorde and New Yorker, and Plymouth Concorde.
The Intrepid, as part of the LH platform, was generally well-received for its spaciousness and value. Specific awards for the 2002 model year are not prominently documented, but the platform itself was recognized for innovation in its early years.
Ratings
Consumer Reports Historical:
Consumer Reports often gave mixed reviews, noting strong points in ride comfort and interior space but also highlighting potential reliability concerns with certain components and systems common to Chrysler products of that era.