Jeep Liberty 2002 Workshop Service Repair Manual/ebook
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🏷️ Basic Information Identification Make: Jeep Model: Liberty Year: 2002 Codes Platform Code: KJ 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Individuals seeking a capable, off-road-oriented compact SUV, often for light trail use or as a practical daily driver. Competitive Analysis Key Competitors: Ford Escape, Honda CR-V, Toyota RAV4, Nissan Xterra (though slightly larger), Chevrolet Tracker. Key Features Design Philosophy: Combines Jeep's rugged, off-road heritage with more compact SUV practicality and car-like ride comfort. Drivetrain Options: Available in 2WD and 4WD configurations, with Jeep's signature Trail Rated capability in 4WD models. Body Style: Five-door SUV body. 📋 Manual Details Coverage Areas General Coverage: Comprehensive mechanical and electrical service for the 2002 Jeep Liberty. Specific Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body. Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: ebook (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system (injection). Engine Performance: Engine tune-up, diagnostics, performance specifications. Transmission Automatic: Service and repair of the automatic transmission, including disassembly, assembly, valve body, torque converter, and electronic controls. Transmission Manual: Service and repair of the manual transmission, including clutch, gearbox, and related components. Drivetrain 4Wd: Service and repair of the transfer case, front axle, rear axle, driveshafts, and constant velocity (CV) joints. Suspension Front: Independent front suspension (IFS) components, including control arms, ball joints, shock absorbers, springs, and stabilizer bars. Suspension Rear: Rear axle beam, shock absorbers, springs, and trailing arms. Steering: Power steering system, steering column, steering gear, tie rods, and linkages. Brakes: Front and rear brake systems (disc/drum or disc/disc depending on trim), ABS, hydraulic lines, calipers, rotors, master cylinder, and parking brake. Electrical Charging: Alternator, voltage regulator, battery, and charging system diagnostics. Electrical Starting: Starter motor, ignition switch, and starting system diagnostics. Electrical Lighting: Headlights, taillights, interior lighting, and wiring diagrams for lighting circuits. Electrical Instruments: Instrument cluster, gauges, warning lights, and their related circuits. Electrical Audio: Radio, speakers, and antenna system (may be basic). Electrical Power Windows: Power window regulators, motors, switches, and associated wiring. Electrical Door Locks: Power door lock actuators, switches, and wiring. Electrical Wipers: Windshield wiper motor, linkage, switches, and washer system. Electrical Trailer Towing: Trailer lighting circuits and brake controller wiring (if applicable). HVAC: Heating, ventilation, and air conditioning system components, refrigerant, operation, and diagnostics. Body Exterior: Body panels, doors, hood, tailgate, bumpers (front and rear), fenders, mirrors, glass, and seals. Body Interior: Interior trim panels, seats, carpeting, headliner, dashboard, and console. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement. Component Removal Installation: Step-by-step instructions for removing and installing nearly all vehicle components. Wiring Diagrams: Detailed electrical wiring schematics for various vehicle systems. Technical Depth Depth Level: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Coverage: Includes diagnostic trouble codes (DTCs) and troubleshooting procedures, often requiring a scan tool. Torque Specifications: Detailed torque values for all critical fasteners. Clearances And Tolerances: Engine and transmission component clearances and acceptable wear tolerances. 📊 Manual Specifications File Format Format Details: Digital ebook, likely a PDF file optimized for viewing and printing. Searchability: Typically searchable text content for quick information retrieval. Print Quality Printability: Designed for printing individual pages or sections. Binding Type Binding: Not applicable for ebook format; for a printed version, typically a comb or perfect binding. Paper Type Paper: Not applicable for ebook format; for a printed version, typically standard or heavy-weight paper. ⚙️ Engine Specifications Primary Engine Engine Code 1: 4.0L Inline-6 (PowerTech) Displacement 1: 3956 cc (241 cu in) Bore X Stroke 1: 98.4 mm x 86.7 mm (3.87 in x 3.41 in) Compression Ratio 1: 8.8:1 Horsepower 1: 190 hp @ 4600 rpm Torque 1: 235 lb-ft @ 3000 rpm Fuel Induction 1: Sequential Multi-Port Fuel Injection (MPI) Valve Train 1: Overhead Valve (OHV) with Pushrods, 12 valves (2 per cylinder) Ignition System 1: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) ignition Optional Engine Engine Code 2: 2.4L DOHC I4 (EDM) Displacement 2: 2429 cc (148 cu in) Horsepower 2: 150 hp @ 5200 rpm Torque 2: 169 lb-ft @ 4000 rpm Fuel Induction 2: Multi-Point Fuel Injection (MPI) Valve Train 2: Dual Overhead Camshafts (DOHC), 16 valves 🔧 Transmission Standard Transmission Type 1: 42RLE 4-Speed Automatic (with 2.4L I4) Optional Transmission Type 2: 45RFE 4-Speed Automatic (with 4.0L I6) Transmission Type 3: NV156/NV235 Transfer Case (4WD models) Features Overdrive: All automatic transmissions feature overdrive gears. Locking Differential: Optional rear locking differential on select 4WD trims. 📐 Dimensions Exterior Length: 173.5 in (4407 mm) Width:...
Step-by-step instructions for removing and installing nearly all vehicle components.
Wiring Diagrams:
Detailed electrical wiring schematics for various vehicle systems.
Technical Depth
Depth Level:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Coverage:
Includes diagnostic trouble codes (DTCs) and troubleshooting procedures, often requiring a scan tool.
Torque Specifications:
Detailed torque values for all critical fasteners.
Clearances And Tolerances:
Engine and transmission component clearances and acceptable wear tolerances.
📊 Manual Specifications
File Format
Format Details:
Digital ebook, likely a PDF file optimized for viewing and printing.
Searchability:
Typically searchable text content for quick information retrieval.
Print Quality
Printability:
Designed for printing individual pages or sections.
Binding Type
Binding:
Not applicable for ebook format; for a printed version, typically a comb or perfect binding.
Paper Type
Paper:
Not applicable for ebook format; for a printed version, typically standard or heavy-weight paper.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4.0L Inline-6 (PowerTech)
Displacement 1:
3956 cc (241 cu in)
Bore X Stroke 1:
98.4 mm x 86.7 mm (3.87 in x 3.41 in)
Compression Ratio 1:
8.8:1
Horsepower 1:
190 hp @ 4600 rpm
Torque 1:
235 lb-ft @ 3000 rpm
Fuel Induction 1:
Sequential Multi-Port Fuel Injection (MPI)
Valve Train 1:
Overhead Valve (OHV) with Pushrods, 12 valves (2 per cylinder)
Ignition System 1:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) ignition
Optional Engine
Engine Code 2:
2.4L DOHC I4 (EDM)
Displacement 2:
2429 cc (148 cu in)
Horsepower 2:
150 hp @ 5200 rpm
Torque 2:
169 lb-ft @ 4000 rpm
Fuel Induction 2:
Multi-Point Fuel Injection (MPI)
Valve Train 2:
Dual Overhead Camshafts (DOHC), 16 valves
🔧 Transmission
Standard
Transmission Type 1:
42RLE 4-Speed Automatic (with 2.4L I4)
Optional
Transmission Type 2:
45RFE 4-Speed Automatic (with 4.0L I6)
Transmission Type 3:
NV156/NV235 Transfer Case (4WD models)
Features
Overdrive:
All automatic transmissions feature overdrive gears.
Locking Differential:
Optional rear locking differential on select 4WD trims.
📐 Dimensions
Exterior
Length:
173.5 in (4407 mm)
Width:
72.3 in (1836 mm)
Height:
66.4 in (1687 mm)
Wheelbase:
104.1 in (2644 mm)
Ground Clearance:
8.1 in (206 mm) (4WD)
Cargo
Cargo Volume Behind Rear Seat:
38.0 cu ft (1076 L)
Cargo Volume Max:
66.3 cu ft (1877 L)
Weights
Curb Weight:
3745 - 4138 lbs (1700 - 1877 kg) (Varies by configuration)
Towing Capacity:
Up to 3500 lbs (1588 kg) (when properly equipped)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good
NHTSA Frontal Passenger:
Good
NHTSA Side Driver:
Acceptable
NHTSA Side Rear Passenger:
Acceptable
IIHS Frontal Offset:
Acceptable
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags Front:
Standard front airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
Three-point seat belts for all occupants
💡 Technology Features
Infotainment
Audio System:
Base AM/FM stereo with CD player, optional premium Infinity sound system available.
Display:
Basic digital or analog displays for climate control and audio.
Driver Assistance
ABS:
Standard
Traction Control:
Optional
Cruise Control:
Standard
Connectivity
Aux Input:
Not standard on all models, often requires aftermarket integration.
Bluetooth:
Not available from the factory for the 2002 model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (4,800-12,070 km) or 6 months, depending on driving conditions and oil type (refer to manual for specifics).
Air Filter Replacement:
Every 15,000-30,000 miles (24,140-48,280 km) or as needed based on dusty conditions.
Spark Plug Replacement 4.0L:
Approximately 100,000 miles (160,934 km) with high-quality iridium plugs.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,280-96,560 km) for automatic transmission fluid (ATF).
Coolant Flush:
Every 30,000-50,000 miles (48,280-80,467 km).
Brake Fluid Flush:
Every 2-3 years or 30,000 miles (48,280 km).
Fluid Specifications
Engine Oil 4.0L:
API SN or SP, SAE 10W-30 (or 5W-30 for colder climates). Capacity: 6 US quarts (5.7 L) with filter.
Engine Oil 2.4L:
API SN or SP, SAE 5W-30. Capacity: 5 US quarts (4.7 L) with filter.
Transmission Fluid 45Rfe:
Mopar ATF+4 (or equivalent meeting MS-9602 specification). Capacity: 6.5 US quarts (6.2 L) pan drain.
Transmission Fluid 42Rle:
Mopar ATF+4 (or equivalent meeting MS-9602 specification). Capacity: 4.5 US quarts (4.3 L) pan drain.
Coolant:
Mopar OAT (Organic Additive Technology) 5/150 Extended Life Antifreeze/Coolant (or equivalent HOAT/OAT meeting Chrysler MS-10893 or MS-12072). Capacity: 11.1 US quarts (10.5 L) for 4.0L.
Power Steering Fluid:
Mopar Power Steering Fluid (or equivalent meeting Chrysler MS-5937 specification).
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid.
Known Issues
Common Issue 1:
Cracked cylinder heads on the 4.0L inline-6 engine (though less common than in earlier Cherokees, it can occur).
Common Issue 2:
Front differential pinion seal leaks.
Common Issue 3:
Transfer case chain stretch or wear.
Common Issue 4:
Rear axle seal leaks.
Common Issue 5:
Various electrical gremlins, often related to grounds or body control modules.
Common Issue 6:
Power steering pump leaks or noise.
📚 Vehicle History
Brand Heritage
Brand:
Jeep
Heritage Points:
Renowned for off-road capability, ruggedness, and iconic designs (Willys MB, CJ, Wrangler, Cherokee XJ).
Model Evolution
Model Introduction:
The Jeep Liberty (KJ) was introduced for the 2002 model year, replacing the aging Jeep Cherokee (XJ) in the compact SUV segment.
Design Influence:
Designed by Trevor Hill, featuring a distinctive, somewhat polarizing ' Giải pháp ' exterior styling, a departure from the XJ's more traditional boxy look. It aimed for a balance of off-road prowess and on-road comfort.
Generation 1 Codes:
KJ (2002-2007)
Production
Production Location:
Toledo, Ohio, USA; also assembled in Venezuela and China.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Praised for its off-road capability, especially with the 4.0L engine and 4WD system, often earning a 'Trail Rated' badge.
Ratings
Consumer Reports Reliability:
Variable; often cited as average or below average, particularly concerning early model year issues.