🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2002 Engine Variant: 2.0L (G4JP) Generation Generation: First Generation (JA) Codes Chassis Code: JA 👋 Introduction Market Position Segment: Compact SUV / Crossover Competitive Analysis Competitors 2002: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Suzuki Vitara Key Features Market Appeal: Affordable, reliable utility vehicle with optional four-wheel drive, practical for everyday use and light off-roading. Manual Value: Provides essential technical data for DIY repairs and professional servicing, reducing reliance on expensive dealership labor. 📋 Manual Details Coverage Areas Regions Covered: Global (Primarily North America, Europe, Asia) Page Count Estimated Pages: ~1500-2000 Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine control system (ECM) Drivetrain: Manual transmission (M5SR1), Automatic transmission (4-speed automatic), transfer case (if applicable), driveshafts, differentials, axles Chassis: Suspension (front struts, rear multi-link), steering system, braking system (front discs, rear drums/discs), wheels, tires Electrical: Battery, charging system, starting system, lighting, instrument cluster, power accessories, wiring diagrams, fuses, relays, body control module (BCM) Body: Exterior body panels, interior trim, seats, doors, windows, HVAC system, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, belt inspection/replacement Repair: Engine overhauls, transmission rebuilds, suspension component replacement, brake caliper service, electrical diagnostics and component replacement, body panel repair Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings, wiring harness checks Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Quality: High-resolution scans, likely searchable text Print Quality Printability: Printable pages, allowing for physical reference Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G4JP Engine Type: Inline-4, DOHC, 16-valve Displacement: 1998 cc (2.0 Liters) Performance Horsepower: Approx. 128-130 hp @ 5500-6000 rpm (varies by market and specification) Torque: Approx. 135-137 lb-ft @ 3000-4000 rpm (varies by market and specification) Fuel System Injection: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Kia Genuine Long Life Coolant or equivalent) Lubrication System Oil Type: API SG, SH, SJ or higher; SAE 5W-30, 10W-30, 10W-40 (depending on climate) Timing System Drive Type: Timing Belt 🔧 Transmission Standard Type: 5-Speed Manual Transmission (M5SR1) Optional Type: 4-Speed Automatic Transmission Features Drive Options: 2WD (Rear-wheel drive) or 4WD (Four-wheel drive, often part-time with selectable high/low range) Fluid Specifications Manual Transmission Fluid Type: API GL-4, SAE 75W-90 Fluid Specifications Automatic Transmission Fluid Type: Dexron III or equivalent 📐 Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) Width: Approx. 1,795 mm (70.7 in) Height: Approx. 1,730 mm (68.1 in) Wheelbase: Approx. 2,600 mm (102.4 in) Cargo Cargo Volume: Varies, but generally competitive for its class with seats up and down. Weights Curb Weight: Approx. 1,400-1,600 kg (3,086-3,527 lbs), depending on configuration (2WD/4WD, transmission) Towing Capacity: Generally around 1,000-2,000 lbs (450-900 kg), check specific market regulations. 🛡️ Safety Features Ratings NHTSA Front Impact: Not extensively rated by NHTSA in a standardized way for this era, but generally considered reasonably safe for its class. Active Features ABS: Optional Anti-lock Braking System (ABS) Traction Control: Rarely available on this model. Passive Features Airbags: Driver and front passenger airbags (standard on most trims) Seatbelts: 3-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: Basic AM/FM stereo with CD player or cassette player, optional premium sound system. Navigation: Not available on this model. Driver Assistance Cruise Control: Optional cruise control Connectivity Bluetooth: Not available on this model. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Engine Oil Filter Replacement: At every oil change. Air Filter Replacement: Every 15,000 miles (24,000 km) or annually. Cabin Air Filter Replacement: Every 15,000 miles (24,000 km) or annually (if equipped). Timing Belt Replacement: Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Crucial due to interference engine design. Spark Plug Replacement: Platinum plugs: ~100,000 miles (160,000 km). Standard plugs: ~30,000 miles (48,000 km). Fluid Specifications Engine Oil Capacity: Approx. 4.5 liters (4.8 US quarts) with filter change. Coolant Capacity: Approx. 6.5 liters (6.9 US quarts). Known Issues Timing Belt Failure: Critical to replace per schedule due to interference engine design, failure causes severe internal damage. Rear Main Seal Leaks: Occasional oil leaks from the rear main seal can occur. Automatic Transmission Issues: Some models may experience rough shifting or transmission slippage if fluid is not maintained. Cv Joint Wear: Front CV joints can wear, especially with off-road use or torn boots. 📚 Vehicle History Brand Heritage Korean Automaker: Kia Motors Corporation, a South...