🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Year: 2002+ Codes Engine Codes: ZM, FS 👋 Introduction Market Position Vehicle Segment: Compact wagon/hatchback, known for practicality and sporty handling. Competitive Analysis Competitors: Competed against vehicles like the Subaru Outback, Honda CR-V, and Toyota Matrix in its segment. Key Features Features: Unique combination of hatchback utility and wagon-like space, often praised for its distinctive styling and engaging driving dynamics. 📋 Manual Details Coverage Areas Systems Covered: Engine Control Systems (ZM, FS), Cruise Control System, Symptom Troubleshooting (Engine Control) Engine Components: Covers internal and external engine components, including cylinder head, block, pistons, crankshaft, camshafts, lubrication, cooling, and fuel systems. Page Count Estimated Pages: Varies (typical for comprehensive engine manuals) Manual Type Type: Workshop Service Repair Manual (Engine Specific) Language Language: English Format Format: Likely Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Engine Management: Detailed coverage of ZM and FS engine control systems, including fuel injection, ignition timing, and emissions. On Board Diagnostics: In-depth explanation of On-Board Diagnostic (OBD) II systems for both ZM and FS engines, including diagnostic trouble codes (DTCs) and their meanings. Cruise Control: Specific diagnostic and repair procedures for the cruise control system. Procedures Included Troubleshooting: Comprehensive symptom-based troubleshooting guides for engine control issues, aiding in efficient problem diagnosis. Repair: Step-by-step repair procedures for engine components and related systems. Technical Depth Depth: Advanced diagnostic and repair procedures suitable for professional technicians and experienced DIY enthusiasts. Diagnostic Tools: Procedures likely assume the use of OBD-II scanners and basic automotive test equipment. 📊 Manual Specifications File Format Digital Format: Likely searchable PDF with high-resolution diagrams and clear text. Print Quality Quality: High-quality print for clarity of diagrams and text if a printed version. Binding Type Binding: Likely coil-bound or perfect-bound for ease of use if printed. Paper Type Paper: Durable, matte paper stock suitable for workshop environments if printed. ⚙️ Engine Specifications Primary Engine Zm Engine Details: 2.0L DOHC Inline-4 (MZR engine family). Horsepower typically around 130 hp, Torque around 135 lb-ft. Variable Valve Timing (VVT-i equivalent). Fs Engine Details: 2.0L DOHC Inline-4 (FS-DE engine family). Horsepower typically around 127-130 hp, Torque around 135-136 lb-ft. Known for reliability and responsiveness. Performance Fuel Delivery: Electronic Fuel Injection (EFI) with sequential multi-port fuel injection. Fuel System Fuel Type: Unleaded gasoline Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug or coil-pack. ECU Type: Engine Control Unit (ECU) manages engine functions, often referred to by specific Mazda part numbers for the ZM and FS engines. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: 4-speed automatic transmission (often with Sport Mode) Features Automatic Features: Electronically controlled automatic with adaptive shift logic. 📐 Dimensions Exterior Length: Approx. 170.5 inches Width: Approx. 67.7 inches Height: Approx. 60.4 inches Interior Passenger Volume: Approx. 90-95 cubic feet Cargo Cargo Volume: Approx. 28-30 cubic feet with rear seats up, 55-60 cubic feet with rear seats folded. Weights Curb Weight: Approx. 2900-3100 lbs Wheel Specs Wheelbase: Approx. 102.8 inches Track Width Front: Approx. 59.3 inches Track Width Rear: Approx. 58.9 inches Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Tire Size Standard: Typically 205/50R16 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star for driver and passenger (based on typical ratings for this era). NHTSA Side Impact: Likely 4-star for front seats, 3-star for rear seats (based on typical ratings for this era). Active Features ABS: Standard Anti-lock Braking System (ABS) on most trims. Traction Control: Traction Control System (TCS) often available or standard on higher trims. Passive Features Airbags: Dual front airbags. Side airbags often optional or standard on higher trims. Seatbelts: 3-point seatbelts with pretensioners for front occupants. Structural Body Structure: Reinforced body structure for improved crashworthiness. 💡 Technology Features Infotainment Audio System: Typically featured an AM/FM/CD player, often with optional premium audio. Climate Control: Manual or automatic climate control systems available depending on trim level. Driver Assistance Cruise Control: Standard cruise control functionality covered by the manual. Connectivity Auxiliary Input: Rare for this era, but some aftermarket head units might have offered it. 🔧 Maintenance Service Intervals Oil Change: Recommended every 5,000 miles or 6 months, whichever comes first (consult manual for severe service conditions). Air Filter Replacement: Recommended every 15,000-30,000 miles (refer to manual for specific interval). Spark Plug Replacement: Recommended at 60,000-100,000 miles depending on spark plug type (e.g., platinum or iridium). Timing Belt Replacement: Crucial for these engines (ZM/FS). Recommended at 60,000-75,000 miles. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SG, SH, or SJ certified; SAE 5W-30 viscosity recommended (check manual for specific climate/usage recommendations). Coolant Type: Mazda FL22 or equivalent long-life ethylene glycol-based coolant (typically green or blue). Transmission Fluid Manual: API GL-4 SAE 75W-90 gear oil. Transmission Fluid Automatic: Dexron III or equivalent ATF. Brake Fluid: DOT 3 or DOT 4. Known...