🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Model Code: W163 Year: 2002 Generation Generation Name: First Generation (W163) Generation Years: 1997-2005 Codes Chassis Code: W163 👋 Introduction Market Position Target Audience: Mercedes-Benz M-Class (W163) owners and independent repair shops Competitive Analysis Advantage: Provides dealership-level technical information, eliminating reliance on generic guides Key Features Convenience: Single, easy-to-use PDF manual, eliminating the need to flip through multiple books Organization: Print-on-demand functionality for specific sections and diagrams 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: Extensive (Implied by comprehensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Digital Access: Downloadable 📖 Manual Coverage Systems Covered Engine: Complete service, diagnosis, and repair Control System: Engine, transmission, chassis, and body electronics Mechanical: All major mechanical components Fuel Service: Fuel system diagnosis, repair, and specifications Emission Control: Emission control system diagnosis and repair Cooling System: Cooling system maintenance and repair Lubrication System: Lubrication system maintenance and specifications Ignition Starting Charging: Ignition, starting, and charging system diagnosis and repair Transmission Auto: Automatic transmission service, diagnosis, and repair Transmission Manual: Manual transmission service, diagnosis, and repair Drivetrain Transfer: Transfer case, propeller shaft, and drive shaft service Drivetrain Differential: Differential service and repair Suspension: Axle, suspension, and wheel bearing service Brakes: Brake system control, repair, and specifications Steering: Steering column, power steering, and alignment HVAC: Air conditioning system diagnosis and repair Safety Srs: Supplemental Restraint System (SRS) diagnosis and repair Restraint Systems: Seat belts and associated systems Security: Engine immobilizer and door lock systems Cruise Control: Cruise control system diagnosis and repair Wipers Washers: Wiper and washer system maintenance and repair Instrumentation: Instrument panel, meters, and gauges Audio Visual: Audio and visual system diagnosis and repair Horns: Horn system operation and repair Glass Mirrors: Windshield, glass, and mirror service Bodywork Interior: Exterior and interior trim, seating, and body panels Electrical Systems: Comprehensive electrical system diagnosis and repair Communication Networks: Multiplex/CAN communication system diagnosis Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements Troubleshooting Guides: Diagnostic procedures for common and uncommon issues Repair Instructions: Step-by-step repair procedures for all covered systems Diagnostic Procedures: Detailed diagnostic routines and fault code explanations Wiring Schematics: Complete electrical wiring diagrams for all systems Illustrations Diagrams: High-quality illustrations and diagrams for visual guidance Technical Depth Depth Of Coverage: Factory-level detail, suitable for professional technicians and advanced DIYers Information Source: Exact same manual used by dealership technicians 📊 Manual Specifications File Format Compatibility: Windows (Vista32/64, XP, ME, 98, NT, 2000) and Mac compatible Software Requirements: Adobe PDF Reader and Winzip (free) Print Quality Printability: All pages are printable Image Scaling: Images can be blown up and printed in enlarged copies Binding Type Binding Method: Digital (PDF) - no physical binding Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options 2002: ML320 (3.7L V6), ML350 (3.7L V6 - often synonymous with ML320 in some markets), ML500 (5.0L V8) Performance Ml320 Horsepower Approx: 215 hp @ 5500 rpm (M112 V6) Ml320 Torque Approx: 229 lb-ft @ 3750 rpm (M112 V6) Ml500 Horsepower Approx: 288 hp @ 5500 rpm (M113 V8) Ml500 Torque Approx: 325 lb-ft @ 3250 rpm (M113 V8) Fuel System Fuel Injection: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Standard Transmission: 5-speed Automatic Transmission (5G-TRONIC) Optional Optional Transmission: N/A for 2002 M-Class (W163) Features Transmission Features: TouchShift (allows manual selection of gears), electronically controlled 📐 Dimensions Exterior Length: Approx. 189.2 inches (4806 mm) Width: Approx. 73.2 inches (1859 mm) Height: Approx. 67.7 inches (1720 mm) Weights Curb Weight Ml320: Approx. 4400 lbs (2000 kg) Curb Weight Ml500: Approx. 4600 lbs (2090 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 5 Stars (for models equipped with side airbags) NHTSA Front Crash Test Passenger: 5 Stars (for models equipped with side airbags) NHTSA Side Impact Driver: 4 Stars NHTSA Side Impact Rear Passenger: 4 Stars Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR) Passive Features Passive Safety Features: Front airbags, side airbags (optional), front seatbelt pretensioners, rear child seat anchors (LATCH) 💡 Technology Features Infotainment Infotainment System: Optional COMAND (Cockpit Management and Navigation) system with CD player, radio, and navigation Driver Assistance Driver Assistance Features: Optional Parktronic parking assist system Connectivity Connectivity Features: Optional voice control system (Linguatronic) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact specifications) Transmission Fluid Change: Recommended every 60,000 miles or as per service schedule (refer to manual) Fluid Specifications Engine Oil Specification: MB 229.5 (e.g., Mobil 1 0W-40 Synthetic) or similar approved specifications Transmission Fluid Specification: MB 236.12 or MB 236.14 Automatic Transmission Fluid...