2002 Mercury Mountaineer Service & Repair Manual Software
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๐ท๏ธ Basic Information Identification Make: Mercury Model: Mountaineer Year: 2002 Codes Platform Code: U195 (Second Generation) ๐ Introduction Market Position Segment: Mid-size Luxury SUV Competitive Analysis Key Competitors 2002: Ford Explorer, Jeep Grand Cherokee, Chevrolet TrailBlazer, Toyota 4Runner, Dodge Durango Key Features Platform Sharing: Shares platform with the Ford Explorer, benefiting from shared R&D and manufacturing efficiencies Luxury Appointments: Positioned as a more refined and luxurious alternative to the Ford Explorer, with enhanced interior materials and features Engine Options: Available with a potent V8 engine, offering superior towing and acceleration compared to some competitors ๐ Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for all systems Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Service and Repair Manual Software Language Language: English Format Format: Digital Software (likely PDF or proprietary executable) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control module (PCM) Transmission Drivetrain: Automatic transmission (4R55E, 5R55W), transfer case (NV246 with electronic shift-on-the-fly), driveshafts, axles, differentials Chassis Suspension: Front suspension (independent SLA with torsion bars), rear suspension (solid axle with Watt's linkage), steering system, brake system (ABS, rear disc, front vented discs) Electrical Electronics: Complete wiring diagrams, starting and charging system, lighting, instrument cluster, body control module (BCM), anti-theft system, audio system, climate control electronics Body Interior: Body construction, interior trim, seating, HVAC (manual and automatic climate control), door mechanisms, power accessories (windows, locks, mirrors), exterior trim, bumpers Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotations Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, electrical diagnostic flowcharts Repair Rebuild: Engine component replacement (e.g., spark plugs, belts, hoses), brake pad and rotor replacement, suspension component replacement, steering rack replacement, radiator replacement, starter and alternator replacement Special Tools: Identification of specialized tools required for specific procedures Technical Depth Depth: In-depth technical specifications, torque values, diagnostic procedures, component-level repair instructions, wiring diagrams ๐ Manual Specifications File Format Software Requirements: Compatible with Windows operating systems (typically XP, Vista, 7) Print Quality Digital Quality: High-resolution, searchable text and diagrams Binding Type Software Access: Installable software or accessible via CD/DVD-ROM Paper Type Digital Media: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Code V6: 4.0L SOHC V6 ( produksi Powerstroke) (Engine Code: E) Engine Displacement V6: 3958 cc (241.5 cubic inches) Engine Horsepower V6: 205 hp @ 5000 rpm Engine Torque V6: 245 lb-ft @ 3500 rpm Secondary Engine Engine Code V8: 4.6L SOHC V8 ( produksi Ford Modular) (Engine Code: W) Engine Displacement V8: 4606 cc (281 cubic inches) Engine Horsepower V8: 232 hp @ 4800 rpm Engine Torque V8: 291 lb-ft @ 3400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline ๐ง Transmission Standard Transmission Type V6: 4-speed Automatic Overdrive (4R55E) Optional Transmission Type V8: 5-speed Automatic Overdrive (5R55W) Features Drivetrain Options: Rear-Wheel Drive (RWD), All-Wheel Drive (AWD) with electronic transfer case (NV246) Transfer Case Technology: Electronic shift-on-the-fly (ESOF) with 2WD High, 4WD High, 4WD Low modes ๐ Dimensions Exterior Length: 190.8 inches Width: 71.5 inches Height: 67.8 inches Wheelbase: 114.4 inches Ground Clearance: 8.4 inches (approximate) Interior Passenger Volume: 105.5 cubic feet (approximate) Cargo Cargo Volume Behind 2Nd Row: 45.7 cubic feet (approximate) Cargo Volume Behind 1St Row: 81.5 cubic feet (approximate) Weights Curb Weight V6 AWD: 4480 lbs (approximate) Curb Weight V8 AWD: 4598 lbs (approximate) Towing Capacity: Up to 7,300 lbs (with V8 engine and proper towing package) ๐ก๏ธ Safety Features Ratings NHTSA Rollover Rating: Four out of five stars (for specific configurations) Active Features ABS: Four-wheel Anti-lock Braking System (ABS) Traction Control: Traction Assist (on some models/AWD systems) Passive Features Airbags: Driver and front passenger airbags, optional side-impact airbags Seatbelts: Three-point front and rear seatbelts, front seatbelt pretensioners ๐ก Technology Features Infotainment Audio System Options: Standard AM/FM stereo, optional CD player, premium audio systems with amplifiers and subwoofers. Climate Control: Manual or optional Automatic Electronic Temperature Control (AETC) with climate control module. Driver Assistance Cruise Control: Standard cruise control system, electronically controlled. Connectivity Vehicle Speed Sensor: Integrated into ABS system for powertrain and stability control functions. ๐ง Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first (depending on driving conditions and oil type used) Engine Air Filter Replacement: Every 15,000-30,000 miles (inspect more frequently) Spark Plug Replacement V6: Approximately 100,000 miles for long-life spark plugs (check specific type) Spark Plug Replacement V8: Approximately 100,000 miles for long-life spark plugs (check specific type) Transmission Fluid Change: Every 30,000-60,000 miles, or as specified by severe driving conditions (refer to manual for exact procedure and fluid type) Fluid Specifications Engine Oil Type V6: SAE 5W-30 (check owner's manual for specific API service category) Engine Oil Type V8: SAE 5W-20 or 5W-30 (check owner's manual for specific...
Automatic transmission (4R55E, 5R55W), transfer case (NV246 with electronic shift-on-the-fly), driveshafts, axles, differentials
Chassis Suspension:
Front suspension (independent SLA with torsion bars), rear suspension (solid axle with Watt's linkage), steering system, brake system (ABS, rear disc, front vented discs)
Electrical Electronics:
Complete wiring diagrams, starting and charging system, lighting, instrument cluster, body control module (BCM), anti-theft system, audio system, climate control electronics
Body Interior:
Body construction, interior trim, seating, HVAC (manual and automatic climate control), door mechanisms, power accessories (windows, locks, mirrors), exterior trim, bumpers
Up to 7,300 lbs (with V8 engine and proper towing package)
๐ก๏ธ Safety Features
Ratings
NHTSA Rollover Rating:
Four out of five stars (for specific configurations)
Active Features
ABS:
Four-wheel Anti-lock Braking System (ABS)
Traction Control:
Traction Assist (on some models/AWD systems)
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags
Seatbelts:
Three-point front and rear seatbelts, front seatbelt pretensioners
๐ก Technology Features
Infotainment
Audio System Options:
Standard AM/FM stereo, optional CD player, premium audio systems with amplifiers and subwoofers.
Climate Control:
Manual or optional Automatic Electronic Temperature Control (AETC) with climate control module.
Driver Assistance
Cruise Control:
Standard cruise control system, electronically controlled.
Connectivity
Vehicle Speed Sensor:
Integrated into ABS system for powertrain and stability control functions.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (depending on driving conditions and oil type used)
Engine Air Filter Replacement:
Every 15,000-30,000 miles (inspect more frequently)
Spark Plug Replacement V6:
Approximately 100,000 miles for long-life spark plugs (check specific type)
Spark Plug Replacement V8:
Approximately 100,000 miles for long-life spark plugs (check specific type)
Transmission Fluid Change:
Every 30,000-60,000 miles, or as specified by severe driving conditions (refer to manual for exact procedure and fluid type)
Fluid Specifications
Engine Oil Type V6:
SAE 5W-30 (check owner's manual for specific API service category)
Engine Oil Type V8:
SAE 5W-20 or 5W-30 (check owner's manual for specific API service category)
Transmission Fluid Type 4R55E:
Mercon V Automatic Transmission Fluid
Transmission Fluid Type 5R55W:
Mercon V Automatic Transmission Fluid
Coolant Type:
Ford Premium Engine Coolant (Green or Yellow depending on formulation)
Known Issues
Spark Plug Blowout V6:
The 4.0L SOHC V6 is known for potential spark plug ejection due to inadequate thread depth. Manual provides repair procedures.
Transmission Hard Shifting:
Some 4R55E and 5R55W transmissions may exhibit hard shifting or delayed engagement; manual covers diagnostic and repair strategies.
Rear Main Seal Leaks:
Potential for rear main crankshaft seal leaks, especially on higher mileage vehicles. Manual details replacement process.
Door Lock Actuator Failure:
Common issue with door lock actuators failing, affecting central locking operation. Manual covers removal and replacement.
๐ Vehicle History
Brand Heritage
Mercury Division Focus:
Mercury division was positioned as Ford's mid-tier brand, offering a balance of style, features, and affordability.
Model Evolution
First Generation:
First generation (1998-2001) was a rebadged Ford Explorer with distinct styling cues.
Second Generation Debut:
Second generation (2002-2005) introduced a significantly revised exterior, interior, and upgraded mechanical components, including the availability of the 4.6L V8.
Updates 2002:
The 2002 model year marked the introduction of the second generation, with a more refined platform and enhanced features.
Production
Assembly Location:
St. Louis Assembly Plant, Missouri, USA (shared with Ford Explorer)
๐ Awards & Recognition
Recognitions
Safety Awards:
Often received 'Good' ratings in frontal offset crash tests by IIHS (Insurance Institute for Highway Safety) for its generation, though specific 2002 ratings may vary by configuration.