Subaru Forester 2002 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2002 Codes Chassis Code: SF 👋 Introduction Market Position Segment: Compact Crossover SUV Key Selling Points: Symmetrical All-Wheel Drive standard, excellent visibility, practical cargo space, reliable Subaru boxer engines. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mazda Tribute. Key Features Standard AWD: Subaru's signature Symmetrical All-Wheel Drive system was a defining feature, offering enhanced traction and stability in various conditions. Body Style: Wagon-like SUV with a practical, boxy profile maximizing interior volume and visibility. 📋 Manual Details Coverage Areas Model Variants Covered: All 2002 Subaru Forester variants, including naturally aspirated and turbocharged (XT) models. Market Coverage: Primarily North American market (USA, Canada), but applicable to most international markets with minor regional variations. Page Count Estimated Page Count: ~1500-2000 pages (typical for comprehensive factory service manuals). Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for EJ251 (2.5L SOHC NA), EJ252 (2.5L DOHC NA), and EJ255 (2.5L DOHC Turbo) engines. Includes fuel injection, ignition, emissions, cooling, lubrication, and timing systems. Transmission: Coverage for 4-speed automatic (4EAT) and 5-speed manual transmissions. Includes removal, installation, overhaul, diagnosis, and fluid specifications. Drivetrain: Front and rear differentials, all-wheel drive system (Active AWD/VTD for automatic, viscous coupling for manual), driveshafts, CV joints, and wheel bearings. Brakes: Front and rear disc brake systems (ABS and non-ABS variants), parking brake, hydraulic system, and brake bleeding procedures. Suspension: Front independent strut suspension (MacPherson type) and rear multi-link suspension. Includes steering system, wheel alignment specifications, and component replacement. Electrical: Comprehensive wiring diagrams, fuse box layouts, component testing, diagnosis of lighting, starting and charging system, instrument panel, power windows, locks, and SRS (Airbag) system. Body: Exterior body panels, doors, hoods, liftgate, interior trim, glass replacement, seals, and body repair procedures. HVAC: Air conditioning system operation, diagnosis, refrigerant handling, heater core, and ventilation system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, and belt inspections/replacements. Troubleshooting: Diagnostic flowcharts and step-by-step troubleshooting guides for common drivability issues, electrical faults, and mechanical problems. Repair: Detailed repair procedures for virtually all mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension work, and body repairs. Specifications: Torque specifications for all fasteners, clearances, fluid capacities, engine data, and diagnostic parameters. Diagnostics: OBD-II diagnostic trouble codes (DTCs), sensor testing, and ECU diagnosis. Technical Depth Depth: Comprehensive. Covers everything from basic fluid changes and component replacement to full engine and transmission rebuilds, advanced electrical diagnostics, and bodywork. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content within the PDF for quick information retrieval. Print Quality Image Resolution: High-resolution scans of original factory documentation, ensuring clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ251 Engine Type 1: 2.5L SOHC Naturally Aspirated Flat-4 (Boxer) Horsepower 1: 165 hp @ 5,600 rpm Torque 1: 166 lb-ft @ 4,000 rpm Engine Code 2: EJ255 (Optional Turbocharged) Engine Type 2: 2.5L DOHC Turbocharged Flat-4 (Boxer) Horsepower 2: Approximately 210-220 hp (depending on specific market/tune) Torque 2: Approximately 235-245 lb-ft Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane minimum for NA, premium recommended for Turbo) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Electronically Controlled Automatic Transmission (4EAT) Features AWD System Auto: Active All-Wheel Drive with Variable Torque Distribution (VTD) for automatic transmission models. AWD System Manual: Symmetrical All-Wheel Drive with Viscous Coupling Limited Slip Center Differential (VCDL) for manual transmission models. 📐 Dimensions Exterior Length: 176.6 inches (4485 mm) Width: 67.9 inches (1725 mm) Height: 63.0 inches (1600 mm) Wheelbase: 103.0 inches (2616 mm) Ground Clearance: 7.5 inches (190 mm) Cargo Cargo Volume Seats Up: 32.0 cubic feet (0.90 m³) Cargo Volume Seats Down: 67.5 cubic feet (1.91 m³) Weights Curb Weight Na: 3,230 - 3,430 lbs (1465 - 1556 kg) approx. Curb Weight Turbo: 3,500 - 3,700 lbs (1588 - 1678 kg) approx. 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars (for AWD models) Active Features ABS: Standard Anti-lock Braking System (ABS) on most models. Passive Features Airbags: Driver and front passenger airbags; optional side-impact airbags. Seatbelts: Three-point seatbelts with pretensioners and force limiters. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo system. Available with premium sound options. Speaker configurations vary by trim level. Climate Control: Manual or automatic climate control systems depending on trim level. Driver Assistance Cruise Control: Standard cruise control on most models. Connectivity Power Accessories: Power windows, power door locks, and power mirrors standard or available. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles or 3...
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mazda Tribute.
Key Features
Standard AWD:
Subaru's signature Symmetrical All-Wheel Drive system was a defining feature, offering enhanced traction and stability in various conditions.
Body Style:
Wagon-like SUV with a practical, boxy profile maximizing interior volume and visibility.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All 2002 Subaru Forester variants, including naturally aspirated and turbocharged (XT) models.
Market Coverage:
Primarily North American market (USA, Canada), but applicable to most international markets with minor regional variations.
Page Count
Estimated Page Count:
~1500-2000 pages (typical for comprehensive factory service manuals).
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for EJ251 (2.5L SOHC NA), EJ252 (2.5L DOHC NA), and EJ255 (2.5L DOHC Turbo) engines. Includes fuel injection, ignition, emissions, cooling, lubrication, and timing systems.
Transmission:
Coverage for 4-speed automatic (4EAT) and 5-speed manual transmissions. Includes removal, installation, overhaul, diagnosis, and fluid specifications.
Drivetrain:
Front and rear differentials, all-wheel drive system (Active AWD/VTD for automatic, viscous coupling for manual), driveshafts, CV joints, and wheel bearings.
Brakes:
Front and rear disc brake systems (ABS and non-ABS variants), parking brake, hydraulic system, and brake bleeding procedures.
Suspension:
Front independent strut suspension (MacPherson type) and rear multi-link suspension. Includes steering system, wheel alignment specifications, and component replacement.
Electrical:
Comprehensive wiring diagrams, fuse box layouts, component testing, diagnosis of lighting, starting and charging system, instrument panel, power windows, locks, and SRS (Airbag) system.
Body:
Exterior body panels, doors, hoods, liftgate, interior trim, glass replacement, seals, and body repair procedures.
HVAC:
Air conditioning system operation, diagnosis, refrigerant handling, heater core, and ventilation system.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, and belt inspections/replacements.
Troubleshooting:
Diagnostic flowcharts and step-by-step troubleshooting guides for common drivability issues, electrical faults, and mechanical problems.
Repair:
Detailed repair procedures for virtually all mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension work, and body repairs.
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, engine data, and diagnostic parameters.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), sensor testing, and ECU diagnosis.
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid changes and component replacement to full engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content within the PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution scans of original factory documentation, ensuring clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ251
Engine Type 1:
2.5L SOHC Naturally Aspirated Flat-4 (Boxer)
Horsepower 1:
165 hp @ 5,600 rpm
Torque 1:
166 lb-ft @ 4,000 rpm
Engine Code 2:
EJ255 (Optional Turbocharged)
Engine Type 2:
2.5L DOHC Turbocharged Flat-4 (Boxer)
Horsepower 2:
Approximately 210-220 hp (depending on specific market/tune)
Torque 2:
Approximately 235-245 lb-ft
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane minimum for NA, premium recommended for Turbo)