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Ssangyong Kyron Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009 2010

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๐Ÿท๏ธ Basic Information Identification Make: SsangYong Model: Kyron Product Name: SsangYong Kyron Complete Workshop Service Repair Manual 2003-2010 ๐Ÿ‘‹ Introduction Market Position Segment: Compact/Mid-size SUV, often known for its ruggedness and utility Competitive Analysis Competitors: Hyundai Santa Fe (previous generation), Kia Sorento (previous generation), Mitsubishi Pajero Sport, Isuzu MU-X Key Features Value Proposition: Offers robust construction and off-road capability for its class, often at a competitive price point. This manual empowers owners and independent mechanics to maintain and repair it effectively. Manual Benefit: Enables cost savings on repairs and maintenance by providing detailed, step-by-step instructions and illustrations. ๐Ÿ“‹ Manual Details Coverage Areas Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Variants Covered: All Models, Engines, Trim Levels, and Transmission Types Page Count Estimated Page Count: Likely extensive, covering all systems A-Z (Exact number not provided, typical for comprehensive manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed based on product description and common manual language) Format Format: Digital Download (PDF) ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, ignition system, exhaust system, transmission (manual and automatic), drivetrain (differentials, axles, driveshafts) Chassis: Suspension (front and rear), steering system, braking system (including ABS and ESP), wheels and tires Electrical: Body electrical systems, lighting, instruments, audio system, power windows, mirrors, locks, air conditioning, engine control module (ECM) and related sensors, wiring diagrams Body And Frame: Body construction, interior trim, exterior body panels, glass, doors, seats, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication, checks and inspections Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, common issues and their resolutions Repair And Rebuilding: Engine repair, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair Disassembly And Assembly: Step-by-step instructions for removing, installing, and reassembling components Technical Depth Depth: Comprehensive from basic maintenance to advanced repairs and diagnostics, including detailed specifications and torque values ๐Ÿ“Š Manual Specifications File Format Type: PDF (Portable Document Format) Compatibility: All PC & MAC Computers, tablets, smartphones (requires Adobe Reader) Print Quality Quality: High Quality (as per product description), allowing for clear printing of text and images Print Options: Printable by page, chapter, or entire document Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Type: Commonly offered with a 2.7L Mercedes-Benz-derived diesel engine (OM662LA) and a 2.0L XDI diesel engine. Petrol engines may also be available in certain markets, though less common. Diesel Engine Details: 2.7L Mercedes-Benz OM662LA Turbocharged Direct Injection (TDI) Diesel. Power output typically around 120-125 hp, Torque around 240-250 Nm. Petrol Engine Details: Likely a 2.3L or 2.4L petrol engine in some markets, though specific details vary by region. Performance Horsepower Range: Approximately 115-160 hp depending on engine variant and tune. Torque Range: Approximately 240-350 Nm depending on engine variant and tune. Fuel System Diesel Injection Type: Common Rail Direct Injection (CRDI) for later diesel variants, or conventional direct injection for earlier models. Engine Management ECU: Engine Control Unit (ECU) specific to engine type and emissions standards. Cooling System Coolant Type: Typically a silicate-free, long-life engine coolant (e.g., OAT-based). Specifics would be detailed in the manual. Lubrication Engine Oil Type: Likely API CI-4 or higher for diesel engines, and API SN or equivalent for petrol engines. Viscosity grades such as 5W-30 or 10W-40 are common. ๐Ÿ”ง Transmission Standard Type: Often equipped with a 5-speed manual transmission as standard or a 4-speed automatic transmission as an option. Optional Type: 4-speed Automatic Transmission (e.g., Mercedes-Benz 722.6 variants or similar). Features Drivetrain: Part-time 4WD system with a transfer case, offering 2H, 4H, and 4L modes. Some models may also feature a locking rear differential. Fluid Type Automatic Fluid: ATF Dexron III or equivalent. Specific SsangYong or Mercedes-Benz approved ATF would be recommended. Fluid Type Manual Fluid: GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90 viscosity. Specific recommendations in the manual. ๐Ÿ“ Dimensions Exterior Length: Approximately 4600 mm (varies slightly by configuration). Width: Approximately 1800 mm (excluding mirrors). Height: Approximately 1700 mm (varies by roof rack configuration). Wheelbase: Approximately 2760 mm. Weights Curb Weight: Approximately 1800-2000 kg, depending on engine and drivetrain. Gross Vehicle Weight Rating: Typically around 2500-2700 kg. Towing Capacity: Often rated around 2500-3000 kg (braked). Cargo Cargo Volume Seats Up: Approximately 400-500 liters behind the second row. Cargo Volume Seats Down: Approximately 1300-1500 liters with the rear seats folded. ๐Ÿ›ก๏ธ Safety Features Ratings Latin Ncap: Data for specific Latin NCAP ratings for the 2003-2010 Kyron is scarce, but vehicles of this era typically achieved 3-4 stars in comparable tests. Active Features Braking System: Front: Ventilated discs. Rear: Solid or ventilated discs. ABS (Anti-lock Braking System) is standard on most models. Electronic Stability Control: ESP (Electronic Stability Program) or similar may...
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Ssangyong Kyron Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009 2010
๐Ÿท๏ธ Basic Information
Identification
Make:
SsangYong
Model:
Kyron
Product Name:
SsangYong Kyron Complete Workshop Service Repair Manual 2003-2010
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact/Mid-size SUV, often known for its ruggedness and utility
Competitive Analysis
Competitors:
Hyundai Santa Fe (previous generation), Kia Sorento (previous generation), Mitsubishi Pajero Sport, Isuzu MU-X
Key Features
Value Proposition:
Offers robust construction and off-road capability for its class, often at a competitive price point. This manual empowers owners and independent mechanics to maintain and repair it effectively.
Manual Benefit:
Enables cost savings on repairs and maintenance by providing detailed, step-by-step instructions and illustrations.
๐Ÿ“‹ Manual Details
Coverage Areas
Model Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Variants Covered:
All Models, Engines, Trim Levels, and Transmission Types
Page Count
Estimated Page Count:
Likely extensive, covering all systems A-Z (Exact number not provided, typical for comprehensive manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Assumed based on product description and common manual language)
Format
Format:
Digital Download (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, ignition system, exhaust system, transmission (manual and automatic), drivetrain (differentials, axles, driveshafts)
Chassis:
Suspension (front and rear), steering system, braking system (including ABS and ESP), wheels and tires
Electrical:
Body electrical systems, lighting, instruments, audio system, power windows, mirrors, locks, air conditioning, engine control module (ECM) and related sensors, wiring diagrams
Body And Frame:
Body construction, interior trim, exterior body panels, glass, doors, seats, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication, checks and inspections
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, common issues and their resolutions
Repair And Rebuilding:
Engine repair, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair
Disassembly And Assembly:
Step-by-step instructions for removing, installing, and reassembling components
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced repairs and diagnostics, including detailed specifications and torque values
๐Ÿ“Š Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Compatibility:
All PC & MAC Computers, tablets, smartphones (requires Adobe Reader)
Print Quality
Quality:
High Quality (as per product description), allowing for clear printing of text and images
Print Options:
Printable by page, chapter, or entire document
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Type:
Commonly offered with a 2.7L Mercedes-Benz-derived diesel engine (OM662LA) and a 2.0L XDI diesel engine. Petrol engines may also be available in certain markets, though less common.
Diesel Engine Details:
2.7L Mercedes-Benz OM662LA Turbocharged Direct Injection (TDI) Diesel. Power output typically around 120-125 hp, Torque around 240-250 Nm.
Petrol Engine Details:
Likely a 2.3L or 2.4L petrol engine in some markets, though specific details vary by region.
Performance
Horsepower Range:
Approximately 115-160 hp depending on engine variant and tune.
Torque Range:
Approximately 240-350 Nm depending on engine variant and tune.
Fuel System
Diesel Injection Type:
Common Rail Direct Injection (CRDI) for later diesel variants, or conventional direct injection for earlier models.
Engine Management
ECU:
Engine Control Unit (ECU) specific to engine type and emissions standards.
Cooling System
Coolant Type:
Typically a silicate-free, long-life engine coolant (e.g., OAT-based). Specifics would be detailed in the manual.
Lubrication
Engine Oil Type:
Likely API CI-4 or higher for diesel engines, and API SN or equivalent for petrol engines. Viscosity grades such as 5W-30 or 10W-40 are common.
๐Ÿ”ง Transmission
Standard
Type:
Often equipped with a 5-speed manual transmission as standard or a 4-speed automatic transmission as an option.
Optional
Type:
4-speed Automatic Transmission (e.g., Mercedes-Benz 722.6 variants or similar).
Features
Drivetrain:
Part-time 4WD system with a transfer case, offering 2H, 4H, and 4L modes. Some models may also feature a locking rear differential.
Fluid Type Automatic
Fluid:
ATF Dexron III or equivalent. Specific SsangYong or Mercedes-Benz approved ATF would be recommended.
Fluid Type Manual
Fluid:
GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90 viscosity. Specific recommendations in the manual.
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 4600 mm (varies slightly by configuration).
Width:
Approximately 1800 mm (excluding mirrors).
Height:
Approximately 1700 mm (varies by roof rack configuration).
Wheelbase:
Approximately 2760 mm.
Weights
Curb Weight:
Approximately 1800-2000 kg, depending on engine and drivetrain.
Gross Vehicle Weight Rating:
Typically around 2500-2700 kg.
Towing Capacity:
Often rated around 2500-3000 kg (braked).
Cargo
Cargo Volume Seats Up:
Approximately 400-500 liters behind the second row.
Cargo Volume Seats Down:
Approximately 1300-1500 liters with the rear seats folded.
๐Ÿ›ก๏ธ Safety Features
Ratings
Latin Ncap:
Data for specific Latin NCAP ratings for the 2003-2010 Kyron is scarce, but vehicles of this era typically achieved 3-4 stars in comparable tests.
Active Features
Braking System:
Front: Ventilated discs. Rear: Solid or ventilated discs. ABS (Anti-lock Braking System) is standard on most models.
Electronic Stability Control:
ESP (Electronic Stability Program) or similar may be available on higher trim levels or later models.
Passive Features
Airbags:
Driver and front passenger airbags are standard. Side airbags and curtain airbags may be optional or standard on higher trims.
Seatbelts:
Pre-tensioning seatbelts with force limiters for front occupants. Three-point seatbelts for all passengers.
Child Seat Anchors:
ISOFIX mounting points in the rear seats.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Basic CD/MP3 player with AM/FM radio. Some higher trims may feature a premium audio system with more speakers. Aux input or USB port may be present on later models or facelifts.
Navigation:
Optional GPS navigation system available on some higher-specification models, often integrated into the dashboard.
Driver Assistance
Parking Sensors:
Rear parking sensors may be available as an option on some models.
Cruise Control:
Cruise control is generally available on most variants, particularly those with automatic transmissions.
Connectivity
Bluetooth:
Bluetooth connectivity for hands-free calling might be available on later or higher-spec models, often integrated with the audio system.
Climate Control
System:
Manual air conditioning is standard, with automatic climate control available as an option on higher trims.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil And Filter Diesel:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used. Manual will specify.
Engine Oil And Filter Petrol:
Typically every 5,000-7,500 km or 6 months. Manual will specify.
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on driving environment. Manual will specify.
Fuel Filter Replacement Diesel:
Every 20,000-40,000 km. Manual will specify exact interval and procedure.
Coolant Flush:
Every 40,000-60,000 km or 2-4 years. Manual will specify coolant type and interval.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4. Manual will confirm specific type.
Power Steering Fluid:
Typically ATF Dexron II/III or a dedicated power steering fluid. Manual will specify.
Transfer Case Fluid:
Likely GL-5 gear oil, 75W-90. Manual will confirm.
Differential Fluid Front Rear:
Likely GL-5 gear oil, 75W-90. Manual will confirm.
Known Issues
Diesel Engine:
Potential issues with glow plugs, EGR valve clogging, turbocharger wear, and early diesel injection system problems depending on maintenance history. The OM662LA is generally robust but requires correct servicing.
Transmission:
Automatic transmission shift quality can degrade over time; regular fluid changes are crucial. Manual or automatic clutch wear can occur with high mileage or heavy use.
Suspension And Steering:
Wear on ball joints, tie rod ends, and bushings due to the vehicle's weight and intended use. Potential for power steering pump leaks.
Electrical System:
Corrosion on electrical connectors, particularly in humid climates, can lead to intermittent issues. Common issues with window regulators and central locking actuators.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, a South Korean automobile manufacturer known for its SUVs and trucks.
Model Evolution
Introduction Year:
2005 (worldwide launch).
Design Inspiration:
The Kyron's design was an evolution from the SsangYong Rexton, featuring a ladder-frame chassis for robustness and a distinctive, somewhat polarizing, styling.
Facelifts:
Received a significant facelift in 2007 with revised front-end styling, updated interior, and improved powertrain options, particularly the Euro IV compliant 2.0L XDI engine.
Production
Manufacturing Location:
South Korea.
Production Years:
2005 - 2011 (First generation).
๐Ÿ† Awards & Recognition
Recognitions
Recalls:
Specific safety recalls should be checked against VIN through official channels. Common areas for recalls can involve potential issues with airbags, braking systems, or engine components, though no widespread major recalls are widely documented for this specific model.
Ratings
Consumer Reviews:
Generally positive for its off-road capability and value, but often criticized for interior quality, fuel economy (especially petrol variants), and sometimes polarizing exterior styling. Reliability can be mixed, with early models having more reported issues than facelifted versions.
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