🏷️ Basic Information Identification Make: Aprilia Model: Mojito 50 Codes Model Years Covered: 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Market Segment: Lightweight, stylish urban scooter. Competitive Analysis Competitors: Piaggio Zip 50, Yamaha Jog 50, Kymco Agility 50, Honda Bali 50. Key Features Design Philosophy: Retro-inspired styling with modern scooter practicality, emphasizing urban maneuverability and ease of use. Target Audience: Commuters, younger riders, those seeking a fashionable and practical mode of transport. 📋 Manual Details Coverage Areas Coverage Years: 2003-2007 Page Count Page Count: 105 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, lubrication system, cooling system, fuel system, ignition system, exhaust system, carburetor specifications and tuning. Transmission: Automatic transmission (CVT) system, drive belt, clutch, variator, gears, lubrication, maintenance, and troubleshooting. Brakes: Front and rear brake systems (disc/drum), hydraulic components, brake fluid specifications, bleeding procedures, pad/shoe replacement, caliper/cylinder overhauls. Electrical: Wiring diagrams, lighting system, battery, starter motor, charging system (alternator/stator), ignition switch, fuse box, electrical component testing and troubleshooting. Chassis: Frame, front suspension (forks), rear suspension (shock absorber), steering system, wheel bearings, tire specifications, and alignment. Bodywork: Body panels, fairings, seat, storage compartment, dashboard, instrumentation, lighting fixtures, and trim. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, brake adjustments, chain/belt tensioning, battery care. Repair: Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension repairs, and electrical diagnostics. Troubleshooting: Diagnostic procedures for common faults and issues, symptom-based troubleshooting guides, and electrical system fault finding. Disassembly Assembly: Complete guides for the disassembly and reassembly of all major vehicle systems and components. Technical Depth Depth: Comprehensive coverage suitable for both DIY enthusiasts and professional mechanics, covering everything from basic adjustments to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans, optimized for clear printing and digital viewing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, air-cooled. Displacement: 49.4 cc Bore X Stroke: 39.0 mm x 41.4 mm Compression Ratio: Typically around 7.4:1 (specific to model variant) Ignition System: Electronic CDI (Capacitor Discharge Ignition) Performance Horsepower: Approx. 3.0 - 3.5 HP (at 6,500 - 7,000 RPM) - varies by market and specific tuning. Torque: Approx. 3.0 - 3.5 Nm (at 6,000 - 6,500 RPM) - varies by market and specific tuning. Fuel System Fuel Delivery: Carburetor. Likely a Dell'Orto PHVA or similar 14-17.5mm unit. Fuel Type: Unleaded gasoline (minimum 90 octane recommended). Oil Mixing: Automatic oil injection system (premix not required). 🔧 Transmission Standard Transmission Type: Automatic Variable Transmission (CVT) with dry centrifugal clutch. Features Drive Belt: V-belt drive system. Gear Ratios: Continuously Variable Transmission (CVT) allows for infinite gear ratios within its operating range. Clutch Type: Centrifugal clutch. 📐 Dimensions Exterior Length: Approx. 1790 mm Width: Approx. 700 mm Height: Approx. 1100 mm Wheelbase: Approx. 1300 mm Weights Dry Weight: Approx. 95 kg Gross Vehicle Weight Rating: Approx. 245 kg Fuel Tank Capacity: Approx. 7.2 Liters Oil Tank Capacity: Approx. 1.2 Liters (for automatic injection system) 🛡️ Safety Features Ratings Safety Standards: Compliant with relevant EU (Euro) emissions and safety standards for mopeds. Active Features Braking System: Front: Hydraulic Disc Brake; Rear: Drum Brake. (Note: Some markets may have rear disc). Lighting: Headlight, tail light, brake light, turn signals (front and rear). Passive Features Frame Construction: Steel tube frame, designed for stability and maneuverability. Tires: Tubeless tires, typically 120/70-12 front and 130/70-12 rear (specific sizes may vary). 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil level). Driver Assistance Driver Aids: N/A (basic scooter functionality). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually. (Refer to manual for precise interval). Gear Oil Change: Every 6,000 - 10,000 km or bi-annually. (Refer to manual for precise interval). Air Filter Cleaning: Every 1,500 - 3,000 km. Spark Plug Replacement: Every 5,000 - 8,000 km or as needed based on inspection. Drive Belt Inspection: Every 5,000 - 7,000 km. Replacement recommended around 10,000 - 15,000 km. Fluid Specifications Engine Oil Type: 2-stroke engine oil, API TC, JASO FD certified. Typically SAE 10W-30 or 10W-40. (Consult manual for exact specification). Transmission Oil Type: Gear oil, SAE 75W-90 or 80W-90. (Capacity typically 0.1 - 0.15 Liters). Brake Fluid Type: DOT 4 brake fluid. Coolant Type: Air-cooled (no coolant required). Known Issues Common Problems: Carburetor gumming due to infrequent use, electrical connector corrosion, wear on CVT components (belt, rollers), exhaust gasket leaks, and potential rear brake adjustment issues on drum brakes. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian manufacturer known for its sporty...