🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII Model Code: CT9A Production Years Covered: 2003, 2004, 2005 Generation Generation Name: Eighth Generation (CT9A) Codes Chassis Code: CT9A 👋 Introduction Market Position Vehicle Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, performance drivers, tuners, and DIY mechanics. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (performance variants). Key Features Rally Heritage: Directly derived from Mitsubishi's World Rally Championship (WRC) dominance. Performance Focus: All-wheel-drive, turbocharged engine, advanced differentials (AYC), and robust chassis. Manual Value Proposition: Empowers owners and technicians with detailed knowledge for optimal maintenance and repair. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive Workshop Service and Repair Page Count Estimated Pages: Approximately 1500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed diagnostics, repair, overhaul for 4G63T engine, including turbocharger, intercooler, and lubrication systems. Drivetrain System: Covers front/rear differentials, transfer case, viscous coupling (VC), active yaw control (AYC), and associated components. Transmission System: Manual transmission (G5M) repair, overhaul, clutch replacement, torque specifications, and fluid requirements. Suspension System: Front MacPherson strut, multi-link rear suspension, alignment procedures, component replacement, and torque specifications. Braking System: Brembo braking system details, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), rotor/pad replacement, bleeding procedures. Electrical System: Wiring diagrams, ECU diagnostics, starter, alternator, battery, lighting, ignition system, and sensor troubleshooting. Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, fuel tank and lines, emissions control. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan operation, and maintenance. HVAC System: Air conditioning system, heater core, blower motor, climate control operation, and refrigerant handling. Body And Chassis: Body panel removal/installation, door mechanisms, interior trim, glass replacement, chassis identification. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic flowcharts, common fault codes (DTCs), symptom-based troubleshooting for all major systems. Component Repair And Overhaul: Detailed step-by-step instructions for engine, transmission, differential, turbocharger, and AYC unit rebuilds. Diagnosis And Testing: Procedures for testing sensors, actuators, electrical components, and mechanical systems using specialized tools. Recalibration And Adjustment: Procedures for AYC calibration, idle speed adjustment, and other critical system adjustments. Technical Depth Depth Of Coverage: Full factory-level detail, from basic fluid changes to complete engine and transmission rebuilds. Diagnostic Capabilities: Includes guidance on using diagnostic tools (e.g., MUT-III, OBD-II scanners) for fault finding. Special Tools Requirements: Lists required special tools and their usage for specific repair procedures. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Image Quality: High-resolution diagrams and illustrations Print Quality Printable: Yes Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Manual Completeness: Full workshop service and repair manual content. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Displacement: 1997 cc (2.0 Liters) Performance Horsepower Usdm: 271 hp @ 6500 rpm (approx.) Torque Usdm: 273 lb-ft @ 3500 rpm (approx.) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Turbocharger Model: Mitsubishi TD05HR-16G6-10.5T Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (synthetic recommended) Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter Coolant Type: Ethylene Glycol based, Mitsubishi Super Long Life Coolant (or equivalent) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Transmission Model: G5M (G5M-391) Optional Optional Transmission: None available for Evolution VIII Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC) Transfer Case Fluid: Genuine Mitsubishi Diaqueen SS III or equivalent (API GL-4/GL-5 75W-85) Rear Differential Fluid: Genuine Mitsubishi Diaqueen LSD Gear Oil 80W-90 or equivalent Transmission Fluid: Genuine Mitsubishi Diaqueen API GL-4 SAE 75W-85 or GL-5 (check specific requirements) 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Track Front: 1515 mm (59.6 in) Track Rear: 1510 mm (59.4 in) Weights Curb Weight: 1430 kg (3153 lbs) Gross Weight: 1800 kg (3968 lbs) Front Axle Load: 850 kg (1874 lbs) Rear Axle Load: 950 kg (2094 lbs) Fuel Tank Capacity: 50 Liters (13.2 US Gallons) 🛡️ Safety Features Ratings NHTSA Front Impact: Not rated or unavailable for this specific model year/trim IIHS Front Impact: Not rated or unavailable for this specific model year/trim Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Traction Control: Standard (integrated with AYC/ACD) Passive Features Airbags Driver: Standard front driver airbag Airbags Passenger: Standard front passenger airbag Seatbelts: 3-point front and rear seatbelts, pre-tensioners, load limiters Chassis Structure: Reinforced unibody construction for crash safety 💡 Technology Features Infotainment Head Unit: Factory Mitsubishi...