Mitsubushi LANCER EVOLUTION 2003-2005 Service Repair MANUAL
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Generation: VII Model Years Covered: 2003, 2004, 2005 Codes Chassis Codes: CT9A 👋 Introduction Market Position Vehicle Segment: Performance Sedan / Rally Homologation Special Competitive Analysis Key Rivals: Subaru Impreza WRX STI, Ford Focus RS, Mitsubishi Lancer Evolution VIII/IX (later variants) Key Features Performance Highlights: All-wheel drive, turbocharged engine, advanced differential systems, rally-bred handling Manual Value Proposition Owner Benefit: Empowers owners to perform repairs and maintenance, saving on labor costs and ensuring optimal vehicle condition 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive front-to-back vehicle repairs Page Count Estimated Page Count: 1500+ Manual Type Manual Classification: Factory Service Manual / Workshop Manual Language Language Of Manual: English Format Delivery Format: Digital (likely PDF, specified by sender) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, rebuilding, performance tuning, troubleshooting, diagnostics, timing belt service, firing orders Transmission Systems: Transmission removal/installation, in-car servicing Chassis Systems: Front-end alignment, suspension, U-joints, CV-joints Brake Systems: Brake servicing procedures Electrical Systems: Complete wiring diagrams, vacuum diagrams HVAC Systems: Air conditioning service and capacities Procedures Included Diagnostic Procedures: Troubleshooting, computer diagnostic trouble tree charts Repair Procedures: Step-by-step repair explanations for all vehicle components Maintenance Procedures: Routine maintenance, timing belt replacement Technical Depth Diagnostic Capabilities: Advanced, including computer diagnostics and fault tree analysis Repair Depth: Complete rebuilds to routine servicing, suitable for novice to experienced mechanics Illustrations And Diagrams Visual Aids: Illustrations, diagrams, depth illustrations 📊 Manual Specifications File Format Digital Format Details: Likely searchable PDF with high-resolution images and diagrams Print Quality Print Suitability: Designed for clarity, suitable for printing specific sections or the entire manual Binding Type Binding Recommendation: N/A (digital format) Paper Type Paper Recommendation: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged and intercooled Performance Horsepower Output: Approx. 271 hp @ 6500 rpm (JDM spec), 271 hp (USDM spec, typically) Torque Output: Approx. 273 lb-ft @ 3500 rpm (JDM spec), 273 lb-ft (USDM spec, typically) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI) Engine Management ECU Type: Engine Control Unit (ECU) with sophisticated mapping for performance Cooling System Cooling Type: Water-cooled, pressurized system with thermostat and fan Lubrication System Oil Type Specification: Consult manual for specific API/ACEA ratings; typically 5W-30 or 10W-30 synthetic Firing Order Ignition Sequence: 1-3-4-2 🔧 Transmission Standard Transmission Type Std: 6-speed manual transmission Optional Transmission Type Opt: N/A (typically manual-only for Evolution models) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC) or Super AYC (in some markets/trims) Fluid Specification Gearbox Oil Type: Consult manual for specific GL-4 or GL-5 gear oil grades and viscosity 📐 Dimensions Exterior Overall Length: Approx. 4440 mm (174.8 in) Overall Width: Approx. 1770 mm (69.7 in) Overall Height: Approx. 1415 mm (55.7 in) Weights Curb Weight: Approx. 1450-1500 kg (3197-3307 lbs) Wheelbase: Approx. 2600 mm (102.4 in) 🛡️ Safety Features Ratings Crash Test Data: Refer to NHTSA/IIHS for specific model year testing; often robust for performance vehicles of the era Active Features Braking System: Performance-tuned Anti-lock Braking System (ABS), usually with Brembo calipers and larger rotors Traction Control: Standard on AWD models, integrated with ACD/AYC systems Passive Features Airbags: Front airbags (driver and passenger) standard; side airbags may be optional depending on trim/market Body Structure: Reinforced unibody construction for torsional rigidity and crash safety 💡 Technology Features Infotainment Audio System: Typically AM/FM stereo with CD player, premium audio options may be available Driver Assistance Traction And Stability Control: AWD system with ACD and AYC provides advanced traction and handling control 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months, consult manual for exact intervals based on driving conditions Timing Belt Replacement Interval: Critical; typically 60,000-100,000 miles or 5-7 years, consult manual for specific interval and associated components (tensioner, idlers, water pump). Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze; consult manual for specific color and mixture ratio (e.g., 50/50) Brake Fluid Type: DOT 3 or DOT 4 brake fluid, depending on vehicle specification; consult manual Known Issues Engine Considerations: Potential for rod bearing failure under high stress/poor maintenance, turbocharger wear, cam seal leaks Transmission Considerations: desgaste de los componentes de la transmisión bajo un uso agresivo, embrague (clutch) wear Suspension Considerations: Wear on bushings and ball joints due to performance driving, AYC pump reliability (if applicable) Fluid Capacities Engine Oil Capacity: Approx. 4.5-5.0 liters (4.7-5.3 US quarts) with filter change; consult manual 📚 Vehicle History Brand Heritage Motorsport Connection: Deep roots in World Rally Championship (WRC), homologated for competition Model Evolution Evolution From Lancer: Developed from the standard Lancer platform with extensive performance enhancements Production Manufacturing Location: Japan Production Period: Lancer Evolution VII produced from 2001-2003, with specific model years 2003-2005 covered by this manual (often overlapping with the start of...
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)
Engine Management
ECU Type:
Engine Control Unit (ECU) with sophisticated mapping for performance
Cooling System
Cooling Type:
Water-cooled, pressurized system with thermostat and fan
Lubrication System
Oil Type Specification:
Consult manual for specific API/ACEA ratings; typically 5W-30 or 10W-30 synthetic
Firing Order
Ignition Sequence:
1-3-4-2
🔧 Transmission
Standard
Transmission Type Std:
6-speed manual transmission
Optional
Transmission Type Opt:
N/A (typically manual-only for Evolution models)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC) or Super AYC (in some markets/trims)
Fluid Specification
Gearbox Oil Type:
Consult manual for specific GL-4 or GL-5 gear oil grades and viscosity
📐 Dimensions
Exterior
Overall Length:
Approx. 4440 mm (174.8 in)
Overall Width:
Approx. 1770 mm (69.7 in)
Overall Height:
Approx. 1415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1450-1500 kg (3197-3307 lbs)
Wheelbase:
Approx. 2600 mm (102.4 in)
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to NHTSA/IIHS for specific model year testing; often robust for performance vehicles of the era
Active Features
Braking System:
Performance-tuned Anti-lock Braking System (ABS), usually with Brembo calipers and larger rotors
Traction Control:
Standard on AWD models, integrated with ACD/AYC systems
Passive Features
Airbags:
Front airbags (driver and passenger) standard; side airbags may be optional depending on trim/market
Body Structure:
Reinforced unibody construction for torsional rigidity and crash safety
💡 Technology Features
Infotainment
Audio System:
Typically AM/FM stereo with CD player, premium audio options may be available
Driver Assistance
Traction And Stability Control:
AWD system with ACD and AYC provides advanced traction and handling control
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, consult manual for exact intervals based on driving conditions
Timing Belt Replacement Interval:
Critical; typically 60,000-100,000 miles or 5-7 years, consult manual for specific interval and associated components (tensioner, idlers, water pump).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze; consult manual for specific color and mixture ratio (e.g., 50/50)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on vehicle specification; consult manual
Known Issues
Engine Considerations:
Potential for rod bearing failure under high stress/poor maintenance, turbocharger wear, cam seal leaks
Transmission Considerations:
desgaste de los componentes de la transmisión bajo un uso agresivo, embrague (clutch) wear
Suspension Considerations:
Wear on bushings and ball joints due to performance driving, AYC pump reliability (if applicable)
Fluid Capacities
Engine Oil Capacity:
Approx. 4.5-5.0 liters (4.7-5.3 US quarts) with filter change; consult manual
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Deep roots in World Rally Championship (WRC), homologated for competition
Model Evolution
Evolution From Lancer:
Developed from the standard Lancer platform with extensive performance enhancements
Production
Manufacturing Location:
Japan
Production Period:
Lancer Evolution VII produced from 2001-2003, with specific model years 2003-2005 covered by this manual (often overlapping with the start of Evo VIII production depending on market).
🏆 Awards & Recognition
Recognitions
Motorsport Accolades:
Multiple WRC manufacturer and driver championships, influencing the development and reputation of the Evolution line