CHRYSLER CROSSFIRE Service Repair Manual 2003-2007
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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Years Covered: 2003-2007 Codes Product Code Placeholder: CHRYSLER_CROSSFIRE_SRM_2003_2007 👋 Introduction Market Position Segment: Compact Sports Car / Grand Tourer Target Audience: Enthusiasts seeking a distinctive, stylish, and performance-oriented coupe or roadster with European styling cues. Competitive Analysis Competitors: BMW Z4, Mercedes-Benz SLK, Audi TT, Porsche Boxster (early models). Key Features Design: Distinctive exterior styling inspired by classic Mercedes-Benz models (e.g., R107 SL), unique interior design. Platform Basis: Based on the second-generation Mercedes-Benz R170 SLK platform, sharing significant mechanical components. Performance Variants: Available in standard and higher-performance SRT-6 variants. 📋 Manual Details Coverage Areas Engine: 3.2L V6 (Naturally Aspirated & Supercharged) Transmission: 6-speed Manual, 5-speed Automatic Chassis: Body, Frame, Suspension, Steering Electrical: Wiring Diagrams, ECU, Sensors, Lighting, Audio System Brakes: ABS, Disc Brakes (Front & Rear) Comfort And Convenience: HVAC, Seats, Doors, Windows, Locks Safety Systems: Airbags, Seatbelts, Security System Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Complete coverage of engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, and emissions control systems. Drivetrain: Detailed information on clutch, transmission (manual and automatic), driveshafts, differentials, and axles. Steering Suspension: Comprehensive coverage of steering rack, power steering system, front and rear suspension components, alignment specifications. Brake System: In-depth coverage of hydraulic system, ABS, brake calipers, rotors, pads, parking brake, and bleeding procedures. Electrical And Electronics: Extensive coverage of battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), engine control module (ECM), comfort systems, and detailed wiring diagrams. Body And Frame: Information on body panel removal/installation, interior trim, glass, seals, bumpers, and structural components. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, tune-ups, inspections. Diagnostics Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, including symptom analysis and fault code interpretation. Repair Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation for all major systems. Technical Specifications Data: Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters. Wiring Diagrams: Comprehensive and detailed electrical schematics for all circuits. Technical Depth Depth: Encompasses basic to advanced repairs, including complete engine and transmission overhauls, electrical system diagnostics, and bodywork. 📊 Manual Specifications File Format Searchability: Fully searchable PDF text for quick information retrieval. Resolution: High-resolution images and diagrams for clarity. Print Quality Printability: Printable pages for at-the-bench reference. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Na: M112 E32 (3.2L V6) Engine Code Supercharged: M112 E32 ML (3.2L Supercharged V6) Performance Na Horsepower Na: 215 hp @ 6000 rpm Torque Na: 229 lb-ft @ 3000 rpm Performance Supercharged Horsepower Supercharged: 288 hp @ 6000 rpm Torque Supercharged: 305 lb-ft @ 3500 rpm Fuel System Induction Na: Sequential Multi-Port Fuel Injection (MPI) Induction Supercharged: Lysholm Twin-Screw Supercharger with Intercooler, Sequential MPI Fuel Type Fuel: Premium Unleaded Gasoline (91+ Octane Recommended) Displacement Displacement: 3199 cc (3.2 Liters) Engine Layout Layout: V6, 90-degree bank angle 🔧 Transmission Standard Transmission Type Manual: 6-speed Manual (Getrag 236) Optional Transmission Type Automatic: 5-speed Automatic (Mercedes-Benz 5G-Tronic, 722.6 series) Features Automatic Modes: Comfort (C) and Sport (S) modes Transmission Fluid Fluid Type Auto: MB Approved ATF (e.g., Shell ATF 134 or equivalent) Fluid Capacity Auto: Approx. 8.0 Liters (16.9 US Quarts) for complete refill 📐 Dimensions Exterior Length: 4015 mm (158.1 in) Width: 1750 mm (68.9 in) Height: 1330 mm (52.4 in) Wheelbase: 2400 mm (94.5 in) Weights Curb Weight Coupe Na: Approx. 1450 kg (3197 lbs) Curb Weight Roadster Na: Approx. 1470 kg (3241 lbs) Curb Weight Srt6 Coupe: Approx. 1520 kg (3351 lbs) Curb Weight Srt6 Roadster: Approx. 1545 kg (3406 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: Not extensively rated by NHTSA for this generation, but built to Mercedes-Benz safety standards. IIHS Side Impact: Not extensively rated by IIHS for this generation, but built to Mercedes-Benz safety standards. Active Features Traction Control: Standard (ASR - Anti-Slip Regulation) Electronic Stability Control: Standard (ESP - Electronic Stability Program) ABS: Standard Anti-lock Braking System Passive Features Airbags: Driver and passenger front airbags, side airbags (often integrated into seats). Rollover Protection: For Roadster models: Automatically deploying roll bars behind headrests. 💡 Technology Features Infotainment Audio System: Bose premium audio system optional on some trims. Standard CD player with radio. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Tire Pressure Monitoring: Optional Tire Pressure Monitoring System (TPMS). Connectivity Bluetooth: Not standard in early models; later models or aftermarket integration might offer this. Comfort Features Climate Control: Automatic climate control (optional on base, standard on higher trims). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (refer to manual for specific conditions)....
Based on the second-generation Mercedes-Benz R170 SLK platform, sharing significant mechanical components.
Performance Variants:
Available in standard and higher-performance SRT-6 variants.
📋 Manual Details
Coverage Areas
Engine:
3.2L V6 (Naturally Aspirated & Supercharged)
Transmission:
6-speed Manual, 5-speed Automatic
Chassis:
Body, Frame, Suspension, Steering
Electrical:
Wiring Diagrams, ECU, Sensors, Lighting, Audio System
Brakes:
ABS, Disc Brakes (Front & Rear)
Comfort And Convenience:
HVAC, Seats, Doors, Windows, Locks
Safety Systems:
Airbags, Seatbelts, Security System
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Complete coverage of engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, and emissions control systems.
Drivetrain:
Detailed information on clutch, transmission (manual and automatic), driveshafts, differentials, and axles.
Steering Suspension:
Comprehensive coverage of steering rack, power steering system, front and rear suspension components, alignment specifications.
Brake System:
In-depth coverage of hydraulic system, ABS, brake calipers, rotors, pads, parking brake, and bleeding procedures.
Electrical And Electronics:
Extensive coverage of battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), engine control module (ECM), comfort systems, and detailed wiring diagrams.
Body And Frame:
Information on body panel removal/installation, interior trim, glass, seals, bumpers, and structural components.
MB Approved ATF (e.g., Shell ATF 134 or equivalent)
Fluid Capacity Auto:
Approx. 8.0 Liters (16.9 US Quarts) for complete refill
📐 Dimensions
Exterior
Length:
4015 mm (158.1 in)
Width:
1750 mm (68.9 in)
Height:
1330 mm (52.4 in)
Wheelbase:
2400 mm (94.5 in)
Weights
Curb Weight Coupe Na:
Approx. 1450 kg (3197 lbs)
Curb Weight Roadster Na:
Approx. 1470 kg (3241 lbs)
Curb Weight Srt6 Coupe:
Approx. 1520 kg (3351 lbs)
Curb Weight Srt6 Roadster:
Approx. 1545 kg (3406 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively rated by NHTSA for this generation, but built to Mercedes-Benz safety standards.
IIHS Side Impact:
Not extensively rated by IIHS for this generation, but built to Mercedes-Benz safety standards.
Active Features
Traction Control:
Standard (ASR - Anti-Slip Regulation)
Electronic Stability Control:
Standard (ESP - Electronic Stability Program)
ABS:
Standard Anti-lock Braking System
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (often integrated into seats).
Rollover Protection:
For Roadster models: Automatically deploying roll bars behind headrests.
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system optional on some trims. Standard CD player with radio.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS).
Connectivity
Bluetooth:
Not standard in early models; later models or aftermarket integration might offer this.
Comfort Features
Climate Control:
Automatic climate control (optional on base, standard on higher trims).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (refer to manual for specific conditions).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or per manual's severe service schedule.
Cabin Air Filter:
Replace annually or every 15,000 miles.
Spark Plugs:
Replace every 100,000 miles (Long-Life Platinum or Iridium recommended).
Transmission Fluid Auto:
Replace every 60,000 miles or as per severe service schedule.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 or 5W-40 Synthetic Engine Oil (API SM or higher, MB 229.5 specification recommended).
Engine Oil Capacity:
8.0 Liters (8.5 US Quarts) with filter change
Coolant Type:
Mercedes-Benz Specification 325.0 (Blue Ethylene Glycol based, or equivalent approved).
Coolant Capacity:
Approx. 8.5 Liters (9.0 US Quarts)
Brake Fluid Type:
DOT 4 Plus (MB Specification 331.0 recommended).
Power Steering Fluid:
Pentosin CHF 11 S or equivalent (MB Specification 343.0).
Known Issues
Common Problems General:
HVAC blower motor resistor failure, minor electrical gremlins, interior trim wear, potential for sticky convertible tops (Roadster).
Common Problems Engine:
Oil leaks from valve cover gaskets or oil cooler seals. Supercharger belt wear (SRT-6).
Common Problems Transmission:
Occasional harsh shifting in automatic transmissions. Clutch wear in manual transmissions.
Common Problems Suspension:
Wear in control arm bushings and sway bar links can lead to noise and handling degradation.
📚 Vehicle History
Brand Heritage
Chrysler Positioning:
Chrysler aimed to offer a distinctive European-styled sports car at a more accessible price point, leveraging DaimlerChrysler partnership.
Model Evolution
Concept To Production:
Evolved from the 1998 Plymouth Pronto Spyder concept car, rebadged as Chrysler for global markets.
Platform Sharing:
Co-developed with Mercedes-Benz on the R170 SLK platform. Significant component sharing from Mercedes-Benz.
Production
Manufacturing Location:
Magna Steyr, Graz, Austria
Production Years:
2003-2008 (globally); 2003-2007 for North American market coverage by this manual.
Trim Levels:
Base, Touring, Limited, SRT-6 (Coupe and Roadster)
🏆 Awards & Recognition
Recognitions
Design Awards:
The Crossfire received positive commentary for its unique styling, often compared favorably to more expensive European sports cars.
Ratings
Consumer Reviews General:
Reviews often highlight its distinctive styling and comfortable ride, while performance figures (especially for the base model) were sometimes seen as moderate.
Certifications
Engineering Standards:
Built to Mercedes-Benz engineering and quality standards due to platform sharing and manufacturing.