🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Generation: RT Platform (North America) / VG (Europe) Production Years: 2003-2007 Codes Platform Code: RT (North America) / VG (Europe) 👋 Introduction Market Position Positioning: Comprehensive DIY and professional workshop resource for owners and technicians Competitive Analysis Advantage: Provides factory-level diagnostic and repair information, empowering users to save significantly on repair costs. Key Features Features: Detailed substeps, critical notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged inset views, numbered table of contents, combined troubleshooting and electrical service with wiring diagrams. 📋 Manual Details Coverage Areas Coverage Years: 2003, 2004, 2005, 2006, 2007 Model Variants Covered: All Models, All Engines, All Trim Levels, All Transmission Types Page Count Estimated Pages: Thousands (typical for comprehensive factory service manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Full diagnostics, disassembly, assembly, rebuild procedures, component testing Transmission Service Repair: Automatic and Manual transmission service, diagnostics, rebuilds Brake System: Hydraulic, Anti-lock Braking System (ABS), brake pad/rotor replacement, caliper service Wiring Diagrams: Complete electrical schematics for all systems Electrical System: Power distribution, lighting, accessories, sensors, control modules Suspension: Front and rear suspension components, alignment, shock/strut replacement Steering: Power steering system, steering gear, tie rods, wheel alignment Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications Fuel Injection Fuel System: Fuel pump, injectors, fuel pressure, fuel filter replacement Emission System: Emissions control components, diagnostics, catalytic converter information Heater Air Conditioning: HVAC system operation, refrigerant handling, component replacement Engine Control System: Powertrain Control Module (PCM) diagnostics, sensor inputs/outputs Chassis Body: Body panel removal/installation, structural components, chassis alignment Restraint System: Airbag system, seatbelts, safety system diagnostics Interior: Interior trim, seats, dashboard removal and installation Differential Drive: Front-wheel drive axle service, differential maintenance Axle: Front drive axles, CV joints, wheel bearings Procedures Included General Maintenance: Fluid checks and changes, filter replacements, tire rotation Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Periodic Lubrication: Lubrication points and schedules Repair Procedures: Step-by-step instructions for virtually all repair tasks Disassembly Assembly: Detailed guides for removing and reinstalling components Electrical Diagnostics: Troubleshooting electrical issues using wiring diagrams and diagnostic tools Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds, including diagnostics and wiring) 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: 3.3L V6 (EGA), 3.8L V6 (L32), 2.8L CRD Diesel (100 kW / 136 PS) (Europe only) Performance Horsepower Range: Approximately 170-215 hp (gasoline), 136 hp (diesel) Torque Range: Approximately 200-260 lb-ft (gasoline), 221 lb-ft (diesel) Fuel System Fuel Type: Unleaded Gasoline (North America), Diesel (Europe) Fuel Delivery: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Options: 4-speed Automatic (e.g., 41TE, 42LE) Optional Transmission Options: Less common or region-specific manual transmissions might have been available, though automatic was dominant for this model. Features Automatic Transmission Control: Electronic control, likely with modes like 'Performance' or 'Economy'. 📐 Dimensions Exterior Length: Approx. 197-203 inches (depending on configuration) Width: Approx. 72-73 inches Height: Approx. 68-69 inches Cargo Cargo Volume: Highly configurable with removable/stowable seats, substantial cargo space (e.g., > 150 cu ft with all seats removed). Weights Curb Weight: Approx. 4,000-4,500 lbs 🛡️ Safety Features Ratings NHTSA Ratings: Varies by model year and specific test; generally good for the era, but frontal impact ratings often showed room for improvement compared to later designs. Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control (TCS) Passive Features Passive Safety: Front airbags, available side airbags, three-point seatbelts for all occupants, LATCH child seat anchors. 💡 Technology Features Infotainment Infotainment System: Factory AM/FM/CD player, optional DVD entertainment system for rear passengers, available satellite radio. Driver Assistance Driver Assistance: Cruise control, rear parking assist (optional on some models). Connectivity Connectivity: Limited by modern standards; typically auxiliary input for audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact specs). Transmission Fluid Change: Recommended every 30,000-60,000 miles (consult manual for specific fluid type and procedure). Spark Plug Replacement: Often around 100,000 miles for iridium-tipped plugs. Fluid Specifications Engine Oil Specification: SAE 5W-30 synthetic or synthetic blend recommended for most engines (e.g., MS-6395 compliant). Transmission Fluid Specification: Chrysler ATF+4 (or equivalent specification ATF) Coolant Specification: HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Known Issues Common Problems: Transmission solenoid pack failures, power sliding door motor issues, suspension component wear (ball joints, tie rods), occasional electrical gremlins (e.g., body control...