2003-2008 Mitsubishi Outlander Service Electrical and Owners Manuals

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation: First Generation (CU) Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Codes Chassis Code: CU 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Families and individuals seeking practical, versatile transportation with a touch of sportiness. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Subaru Forester, Ford Escape, Mazda Tribute Key Features Differentiating Features: Standard All-Wheel Control (AWC) on many models, sporty styling, available V6 engine (later years). Manual Value Proposition Benefit To Owner: Empowers owners to perform diagnostics, maintenance, and repairs accurately, saving time and money compared to professional services. 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual & Owner's Manual Manual Language: English Format: PDF Delivery Method: Instant Digital Download Software Compatibility: All PC/Mac systems, compatible with Windows 95-7, smartphones, tablets Additional Features: Searchable, printable, zoomable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, timing belt/chain, lubrication system, cooling system, cylinder head, block assembly Engine Management: Fuel system, ignition system, emission control systems, engine control module (ECM) diagnostics Transmission: Automatic transmission (INVECS-II), manual transmission, transaxle, clutch, torque converter Drivetrain: Front-wheel drive, all-wheel drive (AWC) system, differentials, driveshafts, CV joints Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings Steering: Power steering system, steering column, tie rods, steering rack Brakes: Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pedal, master cylinder, lines, calipers Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, interior/exterior lights, fuses, relays Body And Interior: Body panels, doors, windows, seats, upholstery, dashboard, trim, HVAC system Body Electrical: Power windows, power locks, mirrors, audio system, security system, airbags Heating Ventilation And Air Conditioning HVAC: AC system components, heater core, blower motor, controls, refrigerant handling Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement, belt inspection Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics Repair Procedures: Step-by-step repair instructions for all major systems Component Replacement: Detailed guides for replacing parts such as alternators, starters, water pumps, sensors, etc. Diagnostics And Testing: Component testing procedures, electrical schematic interpretation, fuel pressure testing Assembly And Disassembly: Complete instructions for removing and reinstalling major components and subassemblies Technical Depth Depth: Comprehensive OEM factory specifications, procedures, and diagrams for professional-level repairs and maintenance. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Fully indexed and text-searchable Print Quality: High-resolution, suitable for printing individual pages or sections Print Quality Image Resolution: Sharp, clear diagrams and illustrations Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 2003-2006: 4G69 Engine Type 2003-2006: Inline 4-cylinder, DOHC, 16-valve Displacement 2003-2006: 2.4 Liters (2378 cc) Horsepower 2003-2006: 142-160 hp @ 5500-5800 rpm (depending on year and specific tuning) Torque 2003-2006: 162-167 lb-ft @ 3500-4000 rpm (depending on year and specific tuning) Performance Engine Code 2004-2006 Optional V6: 6G72 Engine Type 2004-2006 Optional V6: V6, SOHC, 24-valve Displacement 2004-2006 Optional V6: 3.0 Liters (2972 cc) Horsepower 2004-2006 Optional V6: 200 hp @ 5750 rpm Torque 2004-2006 Optional V6: 205 lb-ft @ 4500 rpm Engine Code 2007-2008: 4B11 Engine Type 2007-2008: Inline 4-cylinder, DOHC, MIVEC, 16-valve Displacement 2007-2008: 2.4 Liters (2357 cc) Horsepower 2007-2008: 162 hp @ 5750 rpm Torque 2007-2008: 161 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Port Injection Recommended Fuel: 87 Octane Unleaded Gasoline Emission Controls: Catalytic converter, O2 sensors, EGR (on some models/years) 🔧 Transmission Standard Standard Transmission 2003-2006: 4-speed INVECS-II Sport Mode Automatic Transmission Standard Transmission 2007-2008: CVT (Continuously Variable Transmission) or 5-speed Manual Transmission (depending on trim/market) Optional Optional Transmission 2003-2006: 5-speed Manual Transmission (less common) Optional Transmission 2004-2006 V6: 5-speed INVECS-II Sport Mode Automatic Transmission Features Awc System: Active All-Wheel Control (AWC) with modes (e.g., 2WD, 4WD Auto, 4WD Lock) on equipped models. Transmission Fluid Type Automatic: MITSUHIBCK AXS (or equivalent ATF SP-II M/SP-III) Transmission Fluid Type Manual: MITSUHIBCK DIAQueen GL-4 (or equivalent 75W-85/90) Transmission Fluid Capacity Automatic: Approx. 7.2 Liters (15.2 US Pints) for complete fill 📐 Dimensions Exterior Length: Approx. 179.5 inches (4560 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 64.4 inches (1635 mm) Wheelbase: Approx. 103.3 inches (2625 mm) Ground Clearance: Approx. 7.9 inches (200 mm) Interior Passenger Volume: Approx. 94.3 cubic feet (2670 Liters) Cargo Cargo Volume Behind 2Nd Row: Approx. 26.6 cubic feet (753 Liters) Cargo Volume With 2Nd Row Folded: Approx. 65.4 cubic feet (1852 Liters) Weights Curb Weight 2.4L: Approx. 3400-3500 lbs (1542-1588 kg) Curb Weight 3.0L V6: Approx. 3650-3750 lbs (1656-1701 kg) Gross Vehicle Weight Rating Gvwr: Approx. 4600-4800 lbs (2087-2177 kg) 🛡️ Safety Features Ratings NHTSA Front Driver Side Crash Test: 5-Star (for models equipped with side airbags) NHTSA Front Passenger Side...

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Tags: 2003 2004 2005 2006 2007 2008 Car Engines Mitsubishi Outlander S 4 S Series

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Outlander

Generation:

First Generation (CU)

Model Years Covered:

2003, 2004, 2005, 2006, 2007, 2008

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Target Audience:

Families and individuals seeking practical, versatile transportation with a touch of sportiness.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Subaru Forester, Ford Escape, Mazda Tribute

Key Features

Differentiating Features:

Standard All-Wheel Control (AWC) on many models, sporty styling, available V6 engine (later years).

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform diagnostics, maintenance, and repairs accurately, saving time and money compared to professional services.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual & Owner's Manual

Manual Language:

English

Format:

Delivery Method:

Instant Digital Download

Software Compatibility:

All PC/Mac systems, compatible with Windows 95-7, smartphones, tablets

Additional Features:

Searchable, printable, zoomable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, timing belt/chain, lubrication system, cooling system, cylinder head, block assembly

Engine Management:

Fuel system, ignition system, emission control systems, engine control module (ECM) diagnostics

Transmission:

Automatic transmission (INVECS-II), manual transmission, transaxle, clutch, torque converter

Drivetrain:

Front-wheel drive, all-wheel drive (AWC) system, differentials, driveshafts, CV joints

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings

Steering:

Power steering system, steering column, tie rods, steering rack

Brakes:

Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pedal, master cylinder, lines, calipers

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, interior/exterior lights, fuses, relays

Body And Interior:

Body panels, doors, windows, seats, upholstery, dashboard, trim, HVAC system

Body Electrical:

Power windows, power locks, mirrors, audio system, security system, airbags

Heating Ventilation And Air Conditioning HVAC:

AC system components, heater core, blower motor, controls, refrigerant handling

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement, belt inspection

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics

Repair Procedures:

Step-by-step repair instructions for all major systems

Component Replacement:

Detailed guides for replacing parts such as alternators, starters, water pumps, sensors, etc.

Diagnostics And Testing:

Component testing procedures, electrical schematic interpretation, fuel pressure testing

Assembly And Disassembly:

Complete instructions for removing and reinstalling major components and subassemblies

Technical Depth

Depth:

Comprehensive OEM factory specifications, procedures, and diagrams for professional-level repairs and maintenance.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Fully indexed and text-searchable

Print Quality:

High-resolution, suitable for printing individual pages or sections

Print Quality

Image Resolution:

Sharp, clear diagrams and illustrations

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 2003-2006:

Engine Type 2003-2006:

Inline 4-cylinder, DOHC, 16-valve

Displacement 2003-2006:

2.4 Liters (2378 cc)

Horsepower 2003-2006:

142-160 hp @ 5500-5800 rpm (depending on year and specific tuning)

Torque 2003-2006:

162-167 lb-ft @ 3500-4000 rpm (depending on year and specific tuning)

Performance

Engine Code 2004-2006 Optional V6:

Engine Type 2004-2006 Optional V6:

V6, SOHC, 24-valve

Displacement 2004-2006 Optional V6:

3.0 Liters (2972 cc)

Horsepower 2004-2006 Optional V6:

200 hp @ 5750 rpm

Torque 2004-2006 Optional V6:

205 lb-ft @ 4500 rpm

Engine Code 2007-2008:

Engine Type 2007-2008:

Inline 4-cylinder, DOHC, MIVEC, 16-valve

Displacement 2007-2008:

2.4 Liters (2357 cc)

Horsepower 2007-2008:

162 hp @ 5750 rpm

Torque 2007-2008:

161 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Sequential Port Injection

Recommended Fuel:

87 Octane Unleaded Gasoline

Emission Controls:

Catalytic converter, O2 sensors, EGR (on some models/years)

🔧 Transmission

Standard

Standard Transmission 2003-2006:

4-speed INVECS-II Sport Mode Automatic Transmission

Standard Transmission 2007-2008:

CVT (Continuously Variable Transmission) or 5-speed Manual Transmission (depending on trim/market)

Optional

Optional Transmission 2003-2006:

5-speed Manual Transmission (less common)

Optional Transmission 2004-2006 V6:

5-speed INVECS-II Sport Mode Automatic Transmission

Features

Awc System:

Active All-Wheel Control (AWC) with modes (e.g., 2WD, 4WD Auto, 4WD Lock) on equipped models.

Transmission Fluid Type Automatic:

MITSUHIBCK AXS (or equivalent ATF SP-II M/SP-III)

Transmission Fluid Type Manual:

MITSUHIBCK DIAQueen GL-4 (or equivalent 75W-85/90)

Transmission Fluid Capacity Automatic:

Approx. 7.2 Liters (15.2 US Pints) for complete fill

📐 Dimensions

Exterior

Length:

Approx. 179.5 inches (4560 mm)

Width:

Approx. 70.1 inches (1780 mm)

Height:

Approx. 64.4 inches (1635 mm)

Wheelbase:

Approx. 103.3 inches (2625 mm)

Ground Clearance:

Approx. 7.9 inches (200 mm)

Interior

Passenger Volume:

Approx. 94.3 cubic feet (2670 Liters)

Cargo

Cargo Volume Behind 2Nd Row:

Approx. 26.6 cubic feet (753 Liters)

Cargo Volume With 2Nd Row Folded:

Approx. 65.4 cubic feet (1852 Liters)

Weights

Curb Weight 2.4L:

Approx. 3400-3500 lbs (1542-1588 kg)

Curb Weight 3.0L V6:

Approx. 3650-3750 lbs (1656-1701 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 4600-4800 lbs (2087-2177 kg)

🛡️ Safety Features

Ratings

NHTSA Front Driver Side Crash Test:

5-Star (for models equipped with side airbags)

NHTSA Front Passenger Side Crash Test:

5-Star (for models equipped with side airbags)

NHTSA Side Driver Door Crash Test:

4-Star

NHTSA Side Rear Passenger Door Crash Test:

4-Star

IIHS Front Offset Crash Test:

Good (for models tested)

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Brakeforce Distribution (EBD)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Front driver and passenger airbags standard; optional front side-impact airbags and side-curtain airbags.

Seatbelts:

3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Audio System Features:

AM/FM stereo with CD player, optional Rockford Fosgate premium audio system, steering wheel audio controls (on higher trims).

Navigation System:

Optional factory-installed navigation system available on select trims.

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Power Outlets:

12V power outlets in the cabin for device charging.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Check manual for specific conditions.

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) under normal conditions.

Cabin Air Filter:

Inspect annually, replace every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed.

Spark Plugs 4 Cylinder:

Replace every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (copper vs. platinum/iridium).

Timing Belt 4G69 Engine:

Replace every 60,000 miles (96,000 km) or 4 years, whichever comes first. Critical maintenance item.

Transmission Fluid Change:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on driving conditions. Refer to manual for specific recommendations.

Fluid Specifications

Engine Oil Weight:

SAE 5W-30 (most common, check manual for climate variations)

Engine Oil Capacity 2.4L:

Approx. 4.2 US Quarts (4.0 Liters) with filter change

Engine Oil Capacity 3.0L V6:

Approx. 5.0 US Quarts (4.7 Liters) with filter change

Coolant Type:

Mitsubishi Super Long Life Coolant (Green) or equivalent HOAT (Hybrid Organic Acid Technology) antifreeze.

Coolant Capacity:

Approx. 7.5 - 8.0 US Quarts (7.1 - 7.6 Liters) depending on engine

Known Issues

Common Issues 4G69:

Timing belt failure if not replaced at recommended intervals (can cause catastrophic engine damage), minor oil leaks from valve cover gasket, occasional EGR valve issues.

Common Issues Awc System:

Occasional issues with the AWC controller or sensors, requiring diagnostic attention.

Common Issues HVAC:

AC compressor clutch issues, blower motor resistor failure.

Common Issues Suspension:

Worn sway bar links, strut mounts, and control arm bushings over time leading to knocking noises or poor handling.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors History:

Founded in 1917, Mitsubishi Motors is a Japanese multinational automotive manufacturer with a history of producing reliable and innovative vehicles.

Model Evolution

Outlander First Generation Launch:

The first generation Outlander (CU) was launched in 2001 in Japan as the Mitsubishi Airtrek, and rebadged as the Outlander for export markets starting in 2003.

Platform Shared With:

Shared its platform with the Mitsubishi Lancer.

Facelift And Updates:

Received a significant facelift for the 2007 model year, introducing new styling, interior refinements, and updated powertrains (though the manual covers the pre-facelift 2003-2006 models extensively).

Production

Production Plants:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Safety Awards:

While not a single prominent award, achieved good safety ratings from NHTSA and IIHS for its class during its production years.