๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Colt Model Generation: Fifth Generation (Z20 Series) Applicable Years: 2003-2010 ๐ Introduction Market Position Segment: Subcompact hatchback, city car Target Audience: Budget-conscious buyers, city dwellers, first-time car owners Competitive Analysis Key Competitors: Ford Fiesta, Vauxhall Corsa, Volkswagen Polo, Peugeot 207, Toyota Yaris Key Features Vehicle Appeal: Compact size, fuel efficiency, affordability, maneuverability Manual Appeal: Comprehensive coverage, ease of use, cost-effectiveness for DIY repairs ๐ Manual Details Coverage Areas Primary Coverage: North America, Europe, Asia Secondary Coverage: Global markets with specific regional variants noted Page Count Estimated Page Count: Extensive (specific number not provided, but described as comprehensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF (Electronic) ๐ Manual Coverage Systems Covered Powertrain: Engine, fuel system, exhaust system, cooling system, lubrication system, ignition system, emissions control Drivetrain: Transmission (manual & automatic), clutch, drivetrain components (axles, CV joints) Chassis: Suspension (front & rear), steering system, braking system (ABS, EBD), wheels and tires Electrical: Battery, charging system, starting system, lighting system, ignition, power windows, central locking, instrument cluster, basic infotainment wiring Body: Body panels, doors, interior trim, body sealing, chassis repair principles Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections Troubleshooting: Diagnostic procedures, fault codes (OBD-II), common issues and solutions, wiring diagrams for diagnosis Repair: Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component repair Adjustments: Brake adjustments, clutch adjustments, steering alignment procedures Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, wiring diagrams, component testing specifications Repair Complexity: Suitable for novice DIY enthusiasts to experienced professional mechanics Data Type: Step-by-step instructions, detailed diagrams, torque specifications, technical data ๐ Manual Specifications File Format File Type: PDF Interactivity: Interactive with subject/link navigation Searchability: Searchable text content Print Quality Printability: Printable pages on demand Diagram Quality: High quality diagrams and illustrations Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: Windows and Mac compatible โ๏ธ Engine Specifications Primary Engine Engine Codes: 4A9 series (4A90, 4A91), 6A1 series (6A10, 6A11) for certain markets. Specific engine availability varies by region. Engine Type: Inline 3-cylinder and 4-cylinder, DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control System) on some variants Displacement: 1.0L (999 cc), 1.1L (1124 cc), 1.3L (1332 cc), 1.5L (1498 cc) Performance Horsepower Range: Approximately 65 hp to 109 hp (depending on engine and market) Torque Range: Approximately 93 Nm to 145 Nm (depending on engine and market) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Emissions Emission Standard: Euro III, Euro IV, or equivalent depending on market and production year ๐ง Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: Continuously Variable Transmission (CVT) or 4-speed automatic transmission (market dependent) Features Clutch Type: Dry single-plate clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-85 or equivalent (check specific vehicle for exact spec) Automatic Transmission Fluid: Diamond SP-III or equivalent (for CVT and automatic transmissions) ๐ Dimensions Exterior Length: Approximately 3,790 mm - 3,850 mm (depending on variant) Width: Approximately 1,690 mm Height: Approximately 1,530 mm - 1,550 mm Wheelbase: Approximately 2,500 mm Weights Curb Weight: Approximately 950 kg - 1100 kg (depending on engine and equipment) Gross Vehicle Weight Rating: Varies by model variant, typically around 1450 kg ๐ก๏ธ Safety Features Ratings Euro Ncap Rating: 4-star rating for some variants during its production run (specific year and test conditions apply) Active Features Braking System: Front ventilated discs, rear drums or discs. Optional ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) Stability Control: Optional ASC (Active Stability Control) on some higher trims/markets Passive Features Airbags: Driver and passenger front airbags, optional side airbags and curtain airbags Seatbelts: Pre-tensioning front seatbelts with load limiters, ISOFIX child seat anchorage points Body Structure: RISE (Reinforced Impact Safety Evolution) body structure for improved crash energy absorption ๐ก Technology Features Infotainment Audio System: Basic AM/FM/CD player, optional MP3 compatibility, auxiliary input (market dependent) Navigation: Rarely equipped, not a standard feature on most Colt models Driver Assistance Parking Sensors: Optional on some higher trim levels Connectivity Bluetooth: Rarely equipped on base models, optional on higher trims or aftermarket ๐ง Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 12 months, whichever comes first (depending on driving conditions and oil type used, consult owner's manual) Air Filter Replacement: Every 30,000 km or 24 months Spark Plug Replacement: Every 60,000 km for standard spark plugs, 90,000 km for iridium-tipped spark plugs (check specific engine) Timing Belt Replacement: For engines with timing belts, typically around 90,000 - 105,000 km. Many Colt engines (4A9 series) use a timing chain which requires less frequent replacement. Fluid Specifications Engine Oil Type: SAE 0W-20 or 5W-30 (API SN/SM/SL or ILSAC GF-5/GF-4) Coolant Type: Ethylene glycol-based, long-life coolant...
Rarely equipped, not a standard feature on most Colt models
Driver Assistance
Parking Sensors:
Optional on some higher trim levels
Connectivity
Bluetooth:
Rarely equipped on base models, optional on higher trims or aftermarket
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first (depending on driving conditions and oil type used, consult owner's manual)
Air Filter Replacement:
Every 30,000 km or 24 months
Spark Plug Replacement:
Every 60,000 km for standard spark plugs, 90,000 km for iridium-tipped spark plugs (check specific engine)
Timing Belt Replacement:
For engines with timing belts, typically around 90,000 - 105,000 km. Many Colt engines (4A9 series) use a timing chain which requires less frequent replacement.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 or 5W-30 (API SN/SM/SL or ILSAC GF-5/GF-4)
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Mitsubishi Super Long Life Coolant or equivalent purple coolant)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Refer to owner's manual, often a specific ATF or power steering fluid
Known Issues
Common Problems:
Occasional issues with the CVT transmission (especially early models), minor electrical gremlins, front suspension wear (ball joints, bushings), exhaust system corrosion
๐ Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors Corporation has a long history of producing reliable and innovative vehicles, particularly in the compact car segment.
Model Evolution
Colt History:
The Colt nameplate has been used by Mitsubishi for various models since the 1960s. The 2003-2010 generation (Z20) was a significant redesign, focusing on a modern platform and improved efficiency.
Production
Production Period:
2003-2012 (with the focus of this manual being 2003-2010)
Manufacturing Locations:
Primarily Japan (Mizushima Plant), with some assembly in other locations for specific markets.
๐ Awards & Recognition
Recognitions
Vehicle Awards:
While the Colt itself might not have numerous major individual awards, it was generally well-regarded for its value, fuel efficiency, and practicality in the subcompact segment. Specific awards vary by region and year of introduction.