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BMW R850 R850C 2003 Workshop Repair Service Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: R850R / R850C Year: 2003 Codes Engine Code: M850 Generation Generation: Second Generation R850 (based on R1150 platform) ๐Ÿ‘‹ Introduction Market Position Segment: Mid-size touring motorcycle, known for comfort and versatility. Competitive Analysis Competitors: Competed with models like Moto Guzzi California, Harley-Davidson Sportster variants, and other European touring bikes of similar displacement. Key Features Engine Type: Air-cooled, four-stroke, two-cylinder boxer engine. Chassis: Robust steel frame, featuring BMW's signature Telelever front and Paralever rear suspension for superior ride quality and handling. Target Audience: Touring riders, commuters, and riders seeking a comfortable and reliable machine with BMW build quality. ๐Ÿ“‹ Manual Details Coverage Areas General Coverage: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: Likely between 300-600 pages, typical for comprehensive workshop manuals. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, valve train, piston/connecting rod, crankshaft, oil system, cooling system. Fuel System: Fuel injection system (Bosch Motronic MA 2.4/MGM-4), fuel pump, injectors, throttle body, fuel tank, lines. Ignition System: Ignition coils, spark plugs, timing, ECU control. Transmission: Gearbox (5-speed), clutch operation, internal components, gear shift mechanism. Drivetrain: Final drive, driveshaft, universal joints, rear axle. Brakes: Front and rear brake systems, brake discs, calipers, master cylinders, hydraulic lines, ABS (optional). Suspension: Front Telelever suspension, Paralever rear suspension, shock absorbers, fork seals, linkage maintenance. Electrical System: Battery, charging system (alternator, regulator), starter motor, lighting, horn, fuses, relays, wiring diagrams. Electronics: Engine Control Unit (ECU), ABS control module (if equipped), diagnostics interface. Chassis Bodywork: Frame, subframe, fuel tank, seat, fairings, fenders, instrument panel. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter service, brake fluid flush, coolant flush, valve clearance checks. Troubleshooting: Diagnostic procedures for common faults, fault codes, intermittent issues, electrical system diagnostics. Repair Procedures: Detailed step-by-step instructions for engine rebuilds, transmission overhauls, suspension repairs, brake system repairs, electrical component replacement. Specifications: Torque specifications for all fasteners, clearances, fluid capacities, electrical tolerances. Wiring Diagrams: Comprehensive electrical schematics for all systems. Diagnostic Tools: Information on using diagnostic tools (e.g., BMW diagnostic software) for fault finding. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system troubleshooting. ๐Ÿ“Š Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Print Readability: Designed for clarity, with high-resolution diagrams and text, suitable for printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format - prints on standard paper) โš™๏ธ Engine Specifications Primary Engine Type: Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer) engine. Displacement: 848 cc (cubic centimeters) Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 9.7:1 Valve Train: Overhead camshaft (OHC), 2 valves per cylinder, pushrod operated. Cooling System: Air cooling, with oil cooler. Performance Horsepower: Approximately 70 hp (51 kW) at 7000 rpm (figures can vary slightly by region). Torque: Approximately 75 Nm (55 lb-ft) at 5500 rpm (figures can vary slightly by region). Fuel System Injection System: Bosch Motronic Electronic Fuel Injection (EFI), model MA 2.4/MGM-4. Fuel Type: Unleaded gasoline, minimum 91 octane (RON). Oil System Oil Capacity: Approximately 2.5 liters (including oil filter). Recommended Oil Type: API SG/SH or higher, SAE 20W-50 motorcycle-specific oil is common. Check manual for exact BMW specification. ๐Ÿ”ง Transmission Standard Type: 5-speed, constant mesh, sequential gearbox. Clutch: Single dry plate clutch, operated by hydraulic actuation. Final Drive: Shaft drive to the rear wheel. Features Gear Ratios: Specific gear ratios would be detailed in the manual, typical for this model. Transmission Oil: Specific transmission/final drive oil type and capacity detailed in manual. Often a gear oil or specific transmission fluid. ๐Ÿ“ Dimensions Exterior Length: Approximately 2150 mm (84.6 in) Width: Approximately 800 mm (31.5 in) (at handlebars) Height: Approximately 1330 mm (52.4 in) (at handlebars/seat) Wheelbase: Approximately 1430 mm (56.3 in) Weights Dry Weight: Approximately 207 kg (456 lbs) Wet Weight: Approximately 228 kg (503 lbs) (fully fueled) Max Load: Consult manual for exact payload capacity. Fuel Tank Capacity: 21 liters (5.5 US gal), including a 3-liter reserve. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Testing: Motorcycles are not typically subjected to standardized crash testing in the same way as cars. Safety is inherent in design and rider skill. Active Features Brakes: Standard dual front disc brakes and single rear disc brake. Optional ABS (Anti-lock Braking System) available on some models, providing enhanced control during braking. Suspension: Telelever front and Paralever rear suspension contribute to stability and predictable handling, improving active safety. Passive Features Lighting: Effective headlight, taillight, and turn signals for visibility. Chassis Design: Robust frame designed for stability and rider confidence. Ergonomics: Comfortable riding position designed to reduce fatigue on longer journeys. ๐Ÿ’ก Technology Features Infotainment Instrument Cluster:...
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BMW R850 R850C 2003 Workshop Repair Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
R850R / R850C
Year:
2003
Codes
Engine Code:
M850
Generation
Generation:
Second Generation R850 (based on R1150 platform)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Mid-size touring motorcycle, known for comfort and versatility.
Competitive Analysis
Competitors:
Competed with models like Moto Guzzi California, Harley-Davidson Sportster variants, and other European touring bikes of similar displacement.
Key Features
Engine Type:
Air-cooled, four-stroke, two-cylinder boxer engine.
Chassis:
Robust steel frame, featuring BMW's signature Telelever front and Paralever rear suspension for superior ride quality and handling.
Target Audience:
Touring riders, commuters, and riders seeking a comfortable and reliable machine with BMW build quality.
๐Ÿ“‹ Manual Details
Coverage Areas
General Coverage:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Likely between 300-600 pages, typical for comprehensive workshop manuals.
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, valve train, piston/connecting rod, crankshaft, oil system, cooling system.
Fuel System:
Fuel injection system (Bosch Motronic MA 2.4/MGM-4), fuel pump, injectors, throttle body, fuel tank, lines.
Ignition System:
Ignition coils, spark plugs, timing, ECU control.
Transmission:
Gearbox (5-speed), clutch operation, internal components, gear shift mechanism.
Drivetrain:
Final drive, driveshaft, universal joints, rear axle.
Brakes:
Front and rear brake systems, brake discs, calipers, master cylinders, hydraulic lines, ABS (optional).
Suspension:
Front Telelever suspension, Paralever rear suspension, shock absorbers, fork seals, linkage maintenance.
Electrical System:
Battery, charging system (alternator, regulator), starter motor, lighting, horn, fuses, relays, wiring diagrams.
Electronics:
Engine Control Unit (ECU), ABS control module (if equipped), diagnostics interface.
Chassis Bodywork:
Frame, subframe, fuel tank, seat, fairings, fenders, instrument panel.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter service, brake fluid flush, coolant flush, valve clearance checks.
Troubleshooting:
Diagnostic procedures for common faults, fault codes, intermittent issues, electrical system diagnostics.
Repair Procedures:
Detailed step-by-step instructions for engine rebuilds, transmission overhauls, suspension repairs, brake system repairs, electrical component replacement.
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, electrical tolerances.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Diagnostic Tools:
Information on using diagnostic tools (e.g., BMW diagnostic software) for fault finding.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system troubleshooting.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality
Print Readability:
Designed for clarity, with high-resolution diagrams and text, suitable for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format - prints on standard paper)
โš™๏ธ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer) engine.
Displacement:
848 cc (cubic centimeters)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.7:1
Valve Train:
Overhead camshaft (OHC), 2 valves per cylinder, pushrod operated.
Cooling System:
Air cooling, with oil cooler.
Performance
Horsepower:
Approximately 70 hp (51 kW) at 7000 rpm (figures can vary slightly by region).
Torque:
Approximately 75 Nm (55 lb-ft) at 5500 rpm (figures can vary slightly by region).
Fuel System
Injection System:
Bosch Motronic Electronic Fuel Injection (EFI), model MA 2.4/MGM-4.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON).
Oil System
Oil Capacity:
Approximately 2.5 liters (including oil filter).
Recommended Oil Type:
API SG/SH or higher, SAE 20W-50 motorcycle-specific oil is common. Check manual for exact BMW specification.
๐Ÿ”ง Transmission
Standard
Type:
5-speed, constant mesh, sequential gearbox.
Clutch:
Single dry plate clutch, operated by hydraulic actuation.
Final Drive:
Shaft drive to the rear wheel.
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual, typical for this model.
Transmission Oil:
Specific transmission/final drive oil type and capacity detailed in manual. Often a gear oil or specific transmission fluid.
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 2150 mm (84.6 in)
Width:
Approximately 800 mm (31.5 in) (at handlebars)
Height:
Approximately 1330 mm (52.4 in) (at handlebars/seat)
Wheelbase:
Approximately 1430 mm (56.3 in)
Weights
Dry Weight:
Approximately 207 kg (456 lbs)
Wet Weight:
Approximately 228 kg (503 lbs) (fully fueled)
Max Load:
Consult manual for exact payload capacity.
Fuel Tank Capacity:
21 liters (5.5 US gal), including a 3-liter reserve.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Testing:
Motorcycles are not typically subjected to standardized crash testing in the same way as cars. Safety is inherent in design and rider skill.
Active Features
Brakes:
Standard dual front disc brakes and single rear disc brake. Optional ABS (Anti-lock Braking System) available on some models, providing enhanced control during braking.
Suspension:
Telelever front and Paralever rear suspension contribute to stability and predictable handling, improving active safety.
Passive Features
Lighting:
Effective headlight, taillight, and turn signals for visibility.
Chassis Design:
Robust frame designed for stability and rider confidence.
Ergonomics:
Comfortable riding position designed to reduce fatigue on longer journeys.
๐Ÿ’ก Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, with LCD display for odometer, trip meters, clock, and warning lights. Often includes fuel level indicator.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available, enhancing safety during braking in various conditions.
Connectivity
Diagnostics:
Features a diagnostic port for connecting specialized BMW diagnostic tools (e.g., GT1, DIS) to read fault codes and perform system tests, as covered in the manual.
๐Ÿ”ง Maintenance
Service Intervals
Oil Filter Change:
Recommended every 10,000 km (6,000 miles) or annually, whichever comes first.
Air Filter Service:
Inspect every 10,000 km (6,000 miles), replace as needed or at 20,000 km (12,000 miles).
Spark Plug Replacement:
Recommended every 20,000 km (12,000 miles).
Valve Clearance Check:
Recommended every 20,000 km (12,000 miles).
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Coolant Flush:
If equipped with oil cooler and associated plumbing for cooling assist, refer to specific intervals in manual.
Fluid Specifications
Engine Oil:
BMW recommends specific motorcycle oil meeting their FQ-ML 001/04 standard. SAE 20W-50 is typical. Check manual for exact part number/specification.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid. Always use a fresh, sealed container.
Final Drive Oil:
Refer to manual for specific BMW gearbox oil specification, likely a high-quality gear oil.
Known Issues
Hall Sensor:
The Hall sensor (engine position sensor) can sometimes fail, leading to starting issues or stalling. Replacement is straightforward.
Fuel Pump:
While generally reliable, the fuel pump can eventually wear out. Symptoms include hard starting or loss of power.
Clutch Actuator:
Occasionally, the hydraulic clutch actuator can develop leaks or stiff operation. Proper maintenance and bleeding are key.
Suspension Seals:
Like any motorcycle, fork seals and rear shock seals can eventually wear, requiring replacement to prevent leaks and maintain damping performance.
ABS Module:
On models equipped with ABS, the ABS control module can sometimes be a point of failure, though typically robust.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long and distinguished history of motorcycle production, dating back to the 1920s, known for engineering excellence, innovation, and durability.
Model Evolution
Lineage:
The R850R and R850C models are part of BMW's long-standing tradition of Boxer-engined motorcycles. They represent a slightly detuned and more accessible variant of the popular R1100/R1150 series, offering a balance of performance and manageable power.
Production
Production Period:
The R850R model was produced from approximately 1995 to 2007. The R850C Cruiser variant was introduced later, around 2001-2006.
Manufacturing Location:
Primarily manufactured by BMW Motorrad in Germany.
๐Ÿ† Awards & Recognition
Recognitions
General Reputation:
BMW motorcycles, including the R850 series, are consistently recognized for their build quality, engineering, and long-term durability, making them popular in the used market.
Ratings
Owner Satisfaction:
Owner satisfaction surveys for BMW motorcycles generally rank high due to reliability and performance characteristics.
Certifications
Manufacturing Standards:
Produced under stringent ISO quality standards by BMW Motorrad.
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