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Daihatsu Terios J102 2003 Factory Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Daihatsu Model: Terios Model Code: J102 Year: 2003 Codes Chassis Code: J102G ๐Ÿ‘‹ Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Individuals seeking a capable and compact all-wheel-drive vehicle for light off-roading and urban use. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Nissan X-Trail (earlier generations). Key Features Body Style: 5-door SUV with a relatively upright stance. Drivetrain: Available in 2WD (rear-wheel drive) and 4WD (all-wheel drive) configurations. Platform: Body-on-frame construction (though often considered a 'soft-roader' due to its size and design). ๐Ÿ“‹ Manual Details Coverage Areas Covered Regions: Global (with potential regional variations noted in specific sections) Page Count Estimated Pages: 800+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Management: Detailed diagnostics, component testing, ECU troubleshooting, fuel injection, ignition system. Powertrain: Engine overhaul, clutch, manual transmission, automatic transmission (if applicable), transfer case, differentials, drive shafts. Chassis: Suspension systems (front and rear), steering system, braking system (ABS diagnostics included). Electrical: Complete wiring diagrams, fuse box layout, lighting systems, power accessories, charging system, starting system, instrument cluster. Body And Interior: Body panel removal and installation, interior trim, seats, door mechanisms, glass, HVAC system, body electrical components. Procedures Included Routine Maintenance: Oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad inspection. Diagnostic Procedures: Troubleshooting guides for common symptoms, DTC code interpretation, specific component testing procedures. Repair Procedures: Step-by-step instructions for component replacement and overhaul, including engine, transmission, suspension, brakes, and electrical. Special Tools And Techniques: Identification and usage of specialized tools required for specific repair operations. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if a professionally created PDF, allowing quick access to information. Print Quality Print Recommendation: High-resolution graphics and diagrams suitable for printing specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Code: K3-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.3 L (1298 cc) Performance Horsepower Ps: 86 PS @ 6000 rpm (approximate, regional variations apply) Torque Nm: 120 Nm @ 3200 rpm (approximate, regional variations apply) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Daihatsu Genuine Super Long Life Coolant or equivalent (typically Ethylene Glycol based, silicate-free) Lubrication System Engine Oil Type: API SN/SP or ILSAC GF-5/GF-6 SAE 5W-30 or 10W-30 (refer to manual for precise viscosity based on climate) Oil Capacity Liters: 3.5 L (approximate, with filter change) ๐Ÿ”ง Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (often designated with a different internal code) Features Transfer Case: Part-time 4WD system with selectable 2WD High, 4WD High, and 4WD Low range (for 4WD models). Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for specific Daihatsu specification) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for specific Daihatsu specification) ๐Ÿ“ Dimensions Exterior Length Mm: 3900-4050 (approximate, depending on bumper style) Width Mm: 1695 Height Mm: 1705-1720 Wheelbase Mm: 2430 Weights Curb Weight Kg: 1100-1250 (depending on configuration) Cargo Cargo Volume Liters: Approximately 300-350 liters behind rear seats (expandable with seats folded) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: Varies by region and testing body; generally considered a basic safety structure for its era. Active Features ABS: Available on higher trim levels and 4WD models. Passive Features Airbags: Driver and front passenger airbags standard on most models. Seatbelts: Three-point seatbelts with pretensioners for front occupants. ๐Ÿ’ก Technology Features Infotainment Audio System: Typically a basic AM/FM/CD player with 2-4 speakers, potentially with optional cassette player depending on market. Climate Control: Manual air conditioning and heating controls. Driver Assistance Cruise Control: Optional on higher trim levels, not standard. Connectivity Aux Input: Unlikely to be standard; may be an aftermarket addition. ๐Ÿ”ง Maintenance Service Intervals Oil And Filter Change: Every 7,500 - 10,000 km or 6-12 months (whichever comes first), refer to manual for exact interval. Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on driving conditions. Spark Plug Replacement: Every 40,000 - 60,000 km (depending on plug type, e.g., Iridium recommended). Coolant Flush And Replace: Every 40,000 - 60,000 km or 2-3 years. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific Daihatsu recommendation) Power Steering Fluid: ATF Dexron II or III, or specific power steering fluid (refer to manual) Known Issues Common Wear Items: Suspension bushings, clutch wear (manual transmission), exhaust system corrosion, fuel pump reliability in some climates. Engine Idling: Occasional rough idle can be caused by dirty throttle body or...
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Daihatsu Terios J102 2003 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Model Code:
J102
Year:
2003
Codes
Chassis Code:
J102G
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
Individuals seeking a capable and compact all-wheel-drive vehicle for light off-roading and urban use.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Nissan X-Trail (earlier generations).
Key Features
Body Style:
5-door SUV with a relatively upright stance.
Drivetrain:
Available in 2WD (rear-wheel drive) and 4WD (all-wheel drive) configurations.
Platform:
Body-on-frame construction (though often considered a 'soft-roader' due to its size and design).
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Regions:
Global (with potential regional variations noted in specific sections)
Page Count
Estimated Pages:
800+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics, component testing, ECU troubleshooting, fuel injection, ignition system.
Powertrain:
Engine overhaul, clutch, manual transmission, automatic transmission (if applicable), transfer case, differentials, drive shafts.
Chassis:
Suspension systems (front and rear), steering system, braking system (ABS diagnostics included).
Electrical:
Complete wiring diagrams, fuse box layout, lighting systems, power accessories, charging system, starting system, instrument cluster.
Body And Interior:
Body panel removal and installation, interior trim, seats, door mechanisms, glass, HVAC system, body electrical components.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad inspection.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, DTC code interpretation, specific component testing procedures.
Repair Procedures:
Step-by-step instructions for component replacement and overhaul, including engine, transmission, suspension, brakes, and electrical.
Special Tools And Techniques:
Identification and usage of specialized tools required for specific repair operations.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if a professionally created PDF, allowing quick access to information.
Print Quality
Print Recommendation:
High-resolution graphics and diagrams suitable for printing specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
K3-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.3 L (1298 cc)
Performance
Horsepower Ps:
86 PS @ 6000 rpm (approximate, regional variations apply)
Torque Nm:
120 Nm @ 3200 rpm (approximate, regional variations apply)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Daihatsu Genuine Super Long Life Coolant or equivalent (typically Ethylene Glycol based, silicate-free)
Lubrication System
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6 SAE 5W-30 or 10W-30 (refer to manual for precise viscosity based on climate)
Oil Capacity Liters:
3.5 L (approximate, with filter change)
๐Ÿ”ง Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (often designated with a different internal code)
Features
Transfer Case:
Part-time 4WD system with selectable 2WD High, 4WD High, and 4WD Low range (for 4WD models).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for specific Daihatsu specification)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for specific Daihatsu specification)
๐Ÿ“ Dimensions
Exterior
Length Mm:
3900-4050 (approximate, depending on bumper style)
Width Mm:
1695
Height Mm:
1705-1720
Wheelbase Mm:
2430
Weights
Curb Weight Kg:
1100-1250 (depending on configuration)
Cargo
Cargo Volume Liters:
Approximately 300-350 liters behind rear seats (expandable with seats folded)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing body; generally considered a basic safety structure for its era.
Active Features
ABS:
Available on higher trim levels and 4WD models.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Typically a basic AM/FM/CD player with 2-4 speakers, potentially with optional cassette player depending on market.
Climate Control:
Manual air conditioning and heating controls.
Driver Assistance
Cruise Control:
Optional on higher trim levels, not standard.
Connectivity
Aux Input:
Unlikely to be standard; may be an aftermarket addition.
๐Ÿ”ง Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 - 10,000 km or 6-12 months (whichever comes first), refer to manual for exact interval.
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 40,000 - 60,000 km (depending on plug type, e.g., Iridium recommended).
Coolant Flush And Replace:
Every 40,000 - 60,000 km or 2-3 years.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific Daihatsu recommendation)
Power Steering Fluid:
ATF Dexron II or III, or specific power steering fluid (refer to manual)
Known Issues
Common Wear Items:
Suspension bushings, clutch wear (manual transmission), exhaust system corrosion, fuel pump reliability in some climates.
Engine Idling:
Occasional rough idle can be caused by dirty throttle body or faulty idle air control valve.
4Wd System:
Proper maintenance of transfer case and differential fluids is crucial to prevent wear.
๐Ÿ“š Vehicle History
Brand Heritage
Daihatsu Specialty:
Known for compact, fuel-efficient vehicles and a history of producing light commercial vehicles and kei cars.
Model Evolution
Terios Generation:
This J102 model represents the first generation of the Daihatsu Terios, launched globally in 1997.
Platform Sharing:
Shared its platform and many components with the Toyota Cami (Japan market).
Production
Manufacturing Locations:
Primarily Japan, with some assembly in other Daihatsu-affiliated plants worldwide.
๐Ÿ† Awards & Recognition
Recognitions
Vehicle Awards:
While not a highly award-winning model in mainstream automotive press, it was recognized for its compact utility and affordability in specific markets.
Ratings
Fuel Economy Ratings:
Generally good for its class, typically in the range of 8-10 L/100km combined (regionally dependent).
Certifications
Emission Standards:
Compliant with prevailing emission standards of the target markets for the 2003 model year.
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