Suzuki Carry GA413 2003 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Suzuki Model: Carry Year: 2003 Chassis Code: GA413 Codes Product Sku: SUZ-SM-GA413-2003 ๐ Introduction Market Position Vehicle Segment: Kei truck / Light Commercial Vehicle (LCV) Target Audience: Small business owners, farmers, tradespeople, and individuals requiring a versatile, economical utility vehicle. Competitive Analysis Competitors: Other compact utility vehicles and mini-trucks available in various global markets, though the Carry is a dominant player in many regions. Key Features Versatility: Designed for utility with a cargo bed, suitable for diverse tasks and payloads. Compact Size: Maneuverable in tight spaces, ideal for urban environments and narrow farm tracks. Fuel Efficiency: Known for its economical operation. Durability: Built for practical, long-term use in demanding conditions. ๐ Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and maintenance for the 2003 Suzuki Carry GA413. Specific Systems: Engine, Drivetrain, Chassis, Electrical System, Body. Page Count Estimated Pages: 500-700 (estimated for a factory service manual of this scope) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Engine: Detailed engine mechanicals, fuel injection, ignition, cooling, lubrication, and emissions control systems. Drivetrain: Manual transmission, clutch operation, driveshafts, differentials, and axle components. Chassis: Suspension (front and rear), steering system, braking system (including ABS if equipped), wheel alignment. Electrical System: Complete wiring diagrams, battery, starting system, charging system, lighting, instrumentation, power windows, wipers, horn, and ECU diagnostics. Body: Body panel removal/installation, interior trim, doors, windows, seats, HVAC system operation and repair, body diagnostics. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, spark plug service, brake inspections. Repair: Component removal, disassembly, inspection, repair, assembly, and reinstallation procedures for all major systems. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and symptom-based troubleshooting guides. Specifications: Torque specifications for all fasteners, critical clearances, fluid capacities, and component tolerances. Technical Depth Depth: Complete from basic preventative maintenance to advanced engine and transmission rebuilds, including detailed diagnostic flowcharts and electrical schematics. ๐ Manual Specifications File Format Format: PDF Searchable: Yes (text-searchable PDF) Print Quality: High-resolution for clear text and diagrams, suitable for printing. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Code: G13BB (common for this generation) Engine Type: Inline 4-cylinder, SOHC, 16-valve Displacement: 1328 cc (1.3 Liters) Performance Horsepower: Approximately 60-68 PS @ 5500 rpm (may vary slightly by market and specific tune) Torque: Approximately 100-110 Nm @ 3500-4000 rpm (may vary slightly by market and specific tune) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Type: Water-cooled Lubrication Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for specific climate suitability) Oil Capacity: Approx. 3.7 Liters (with filter change) ๐ง Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (availability may vary by market/trim) Features Drive Layout: Rear-Wheel Drive (RWD) or All-Wheel Drive (4WD) option Transmission Fluid Manual: API GL-4 SAE 75W-90 Hypoid Gear Oil (for manual transmission, check manual for exact spec) Transmission Fluid Automatic: Dexron III or equivalent (for automatic transmission, check manual for exact spec) ๐ Dimensions Exterior Length: Varies by specific model configuration (typically around 3,200 - 3,400 mm) Width: Varies by specific model configuration (typically around 1,400 - 1,500 mm) Height: Varies by specific model configuration (typically around 1,800 - 1,900 mm) Cargo Bed Length: Varies by specific model configuration (e.g., ~1800mm) Payload Capacity: Typically around 350-500 kg (depending on configuration and market regulations) Weights Curb Weight: Varies by configuration (e.g., 750-950 kg) Gross Vehicle Weight Rating: Typically around 1400-1600 kg ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Limited data available for specific crash test ratings as it is primarily a utility vehicle; focus is on structural integrity for payload. Active Features Braking System: Front disc brakes, Rear drum brakes. ABS may be optional on higher trims or specific markets. Steering: Rack and pinion, possibly with power assistance on some trims. Passive Features Seatbelts: Standard 3-point seatbelts for front occupants, lap belts for passengers (may vary). Body Structure: Reinforced cabin and chassis designed for utility work. ๐ก Technology Features Infotainment Features: Basic radio/cassette or CD player. Limited advanced infotainment options expected for this utilitarian model and year. Driver Assistance Features: Primarily mechanical systems. Anti-lock Braking System (ABS) may be optional on certain configurations. Connectivity Features: No advanced connectivity features (e.g., Bluetooth, USB ports) are typically found in this utilitarian model from 2003. ๐ง Maintenance Service Intervals Oil Change: Every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact interval). Air Filter: Inspect every 10,000 km, replace as needed or every 20,000-40,000 km. Spark Plugs: Inspect every 20,000 km, replace as needed or every 40,000-60,000 km (depending on plug type). Timing Belt: Critical component. Replacement interval typically 80,000 - 100,000...
Component removal, disassembly, inspection, repair, assembly, and reinstallation procedures for all major systems.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and symptom-based troubleshooting guides.
Specifications:
Torque specifications for all fasteners, critical clearances, fluid capacities, and component tolerances.
Technical Depth
Depth:
Complete from basic preventative maintenance to advanced engine and transmission rebuilds, including detailed diagnostic flowcharts and electrical schematics.
๐ Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (text-searchable PDF)
Print Quality:
High-resolution for clear text and diagrams, suitable for printing.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Code:
G13BB (common for this generation)
Engine Type:
Inline 4-cylinder, SOHC, 16-valve
Displacement:
1328 cc (1.3 Liters)
Performance
Horsepower:
Approximately 60-68 PS @ 5500 rpm (may vary slightly by market and specific tune)
Torque:
Approximately 100-110 Nm @ 3500-4000 rpm (may vary slightly by market and specific tune)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling
System Type:
Water-cooled
Lubrication
Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for specific climate suitability)
Oil Capacity:
Approx. 3.7 Liters (with filter change)
๐ง Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (availability may vary by market/trim)
Features
Drive Layout:
Rear-Wheel Drive (RWD) or All-Wheel Drive (4WD) option
Transmission Fluid Manual:
API GL-4 SAE 75W-90 Hypoid Gear Oil (for manual transmission, check manual for exact spec)
Transmission Fluid Automatic:
Dexron III or equivalent (for automatic transmission, check manual for exact spec)
๐ Dimensions
Exterior
Length:
Varies by specific model configuration (typically around 3,200 - 3,400 mm)
Width:
Varies by specific model configuration (typically around 1,400 - 1,500 mm)
Height:
Varies by specific model configuration (typically around 1,800 - 1,900 mm)
Cargo
Bed Length:
Varies by specific model configuration (e.g., ~1800mm)
Payload Capacity:
Typically around 350-500 kg (depending on configuration and market regulations)
Weights
Curb Weight:
Varies by configuration (e.g., 750-950 kg)
Gross Vehicle Weight Rating:
Typically around 1400-1600 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Limited data available for specific crash test ratings as it is primarily a utility vehicle; focus is on structural integrity for payload.
Active Features
Braking System:
Front disc brakes, Rear drum brakes. ABS may be optional on higher trims or specific markets.
Steering:
Rack and pinion, possibly with power assistance on some trims.
Passive Features
Seatbelts:
Standard 3-point seatbelts for front occupants, lap belts for passengers (may vary).
Body Structure:
Reinforced cabin and chassis designed for utility work.
๐ก Technology Features
Infotainment
Features:
Basic radio/cassette or CD player. Limited advanced infotainment options expected for this utilitarian model and year.
Driver Assistance
Features:
Primarily mechanical systems. Anti-lock Braking System (ABS) may be optional on certain configurations.
Connectivity
Features:
No advanced connectivity features (e.g., Bluetooth, USB ports) are typically found in this utilitarian model from 2003.
๐ง Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact interval).
Air Filter:
Inspect every 10,000 km, replace as needed or every 20,000-40,000 km.
Spark Plugs:
Inspect every 20,000 km, replace as needed or every 40,000-60,000 km (depending on plug type).
Timing Belt:
Critical component. Replacement interval typically 80,000 - 100,000 km. Refer to manual as belt failure can cause catastrophic engine damage.
Fluid Specifications
Coolant:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Suzuki Super Long Life Coolant (SLLC) or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Refer to manual; typically ATF Dexron II/III or a specific power steering fluid.
Known Issues
Common Problems:
Corrosion on body panels, especially in wet climates; clutch wear; potential for minor electrical issues over time; suspension component wear due to utility use.
Preventative Measures:
Regular chassis rustproofing, diligent fluid level checks, and adherence to the maintenance schedule are key to longevity.
๐ Vehicle History
Brand Heritage
Suzuki History:
Suzuki Motor Corporation is a Japanese multinational corporation renowned for its compact cars, motorcycles, and ATVs, with a long history of producing reliable and practical vehicles.
Model Evolution
Carry Lineage:
The Suzuki Carry is one of the longest-running and most successful lines of kei trucks and commercial vehicles, with its origins dating back to the 1960s. This GA413 generation represents a continuous evolution of the platform.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Suzuki, with potential assembly in other global markets under license or as CKD kits.
๐ Awards & Recognition
Recognitions
Market Awards:
While the Carry line as a whole is highly regarded for its reliability and utility, specific awards for the 2003 GA413 model are not widely publicized as it's a commercial vehicle variant.
Ratings
Reliability Perception:
Suzuki vehicles, especially the Carry, are generally perceived as reliable and durable, particularly when properly maintained.