Chrysler 300 300C Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008
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🏷️ Basic Information Identification Make: Chrysler Model: 300 Model Variant: 300C Generation: LX Body Codes Platform: LX Platform 👋 Introduction Market Position Segment: Full-size luxury sedan Positioning: Flagship luxury sedan, known for its distinctive styling, powerful engines, and comfortable ride. Competitive Analysis Key Competitors: Cadillac DTS, Lincoln Town Car, Buick Lucerne, Toyota Avalon, Lexus LS Key Features Design Philosophy: Bold, retro-inspired design drawing cues from classic American luxury cars, particularly the 1955-1957 Chrysler C-300. Powertrain Options: Available with a range of powerful V6 and V8 engines, including the iconic 5.7L HEMI V8 in the 300C model. Drivetrain Options: Rear-wheel drive (RWD) standard, with all-wheel drive (AWD) available on select models. Interior Appointments: Luxurious interior with available premium materials like leather and wood trim, emphasizing comfort and refinement. 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007, 2008 Regions Covered: North America (USDM, CAN) Page Count Estimated Pages: Over 2000 pages (comprehensive) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, repair, and diagnostic procedures for all engine variants (5.7L HEMI, 3.5L V6, 2.7L V6) Engine Electrical: Ignition system, fuel injection system, starting and charging system, sensors, actuators, ECM/PCM diagnostics Transmission Automatic: Service and repair of the NAG1 (W5A580) 5-speed automatic transmission, including torque converter, valve body, clutch packs, and electronic controls Drivetrain: Rear-wheel drive (RWD) and all-wheel drive (AWD) systems, drive shafts, CV joints, differentials, axles Brakes: Hydraulic brake system, ABS, ESP (Electronic Stability Program), brake pad/rotor replacement, caliper service, brake fluid bleeding Suspension: Front and rear suspension components, shock absorbers, struts, control arms, ball joints, bushings, alignment specifications Steering: Power steering system, steering rack, tie rod ends, steering column, alignment HVAC: Air conditioning system, heating system, climate control, refrigerant handling, component diagnosis and replacement Body And Frame: Body panel repair, structural components, doors, hoods, trunk lid, glass replacement, seals Electrical System Interior: Interior lighting, power accessories (windows, locks, seats), instrument cluster, infotainment system, comfort features Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, occupant restraint system diagnostics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical schematic interpretation Repair: Step-by-step repair instructions for all major mechanical and electrical components, including engine, transmission, brakes, suspension, and bodywork Diagnostics: Detailed diagnostic procedures for engine performance, transmission operation, ABS/ESP faults, and electrical system issues Installation: Component installation and replacement procedures Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to full engine and transmission rebuilds, including electrical system diagnostics and body repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality: High-resolution scans, suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 300C: EZD (5.7L HEMI V8) Displacement 5.7L: 5.7 Liters (345 cubic inches) Configuration 5.7L: V8, overhead valves (OHV), hemispherical combustion chambers Horsepower 5.7L: 340-360 hp @ 5000-5200 rpm (depending on year and specific tuning) Torque 5.7L: 390-395 lb-ft @ 4000-4200 rpm (depending on year and specific tuning) Alternative Engines Engine Code Base: EGG (3.5L High Output V6) Displacement 3.5L: 3.5 Liters (215 cubic inches) Horsepower 3.5L: 250-255 hp @ 6400 rpm Torque 3.5L: 250-255 lb-ft @ 4000 rpm Engine Code Base V6: EGA (2.7L V6) Displacement 2.7L: 2.7 Liters (167 cubic inches) Horsepower 2.7L: 190 hp @ 5800 rpm Torque 2.7L: 190 lb-ft @ 4000 rpm Performance Fuel Economy 5.7L Rwd: Approx. 15-17 MPG city / 22-24 MPG highway (EPA estimates) Fuel Economy 3.5L Rwd: Approx. 17-19 MPG city / 24-26 MPG highway (EPA estimates) Fuel System Injection Type: Multi-point fuel injection (MPFI) Hemispher Technology: Multi-Displacement System (MDS) on 5.7L HEMI for fuel economy during cruising Fuel Type: Unleaded gasoline (87 octane recommended, 91 octane recommended for optimal HEMI performance) 🔧 Transmission Standard Transmission Type 300C: 5-speed automatic (W5A580 by Mercedes-Benz/DaimlerChrysler) Transmission Type V6: 4-speed automatic (42RLE) or 5-speed automatic (W5A580) depending on engine and year Optional AWD Availability: Available on 3.5L and 5.7L models (often paired with the 5-speed automatic) Features Shifter Type: Column shifter or floor-mounted shifter depending on model and options Fluid Type W5A580: ATF+4 (Chrysler Part Number 05013457AA or equivalent) Fluid Type 42Rle: ATF+4 (Chrysler Part Number 05013457AA or equivalent) Manual Mode: AutoStick manual shifting capability on most models 📐 Dimensions Exterior Length: Approx. 196.9 inches Width: Approx. 74.1 inches Height: Approx. 58.4 inches Wheelbase: Approx. 120.0 inches Interior Passenger Volume: Approx. 106.0 cubic feet Cargo Trunk Volume: Approx. 15.2 cubic feet Weights Curb Weight 300C Rwd: Approx. 4078 lbs Curb Weight 300 V6 Rwd: Approx. 3805 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver) / 4-Star (Passenger) NHTSA Side Impact: 5-Star...
Step-by-step repair instructions for all major mechanical and electrical components, including engine, transmission, brakes, suspension, and bodywork
Diagnostics:
Detailed diagnostic procedures for engine performance, transmission operation, ABS/ESP faults, and electrical system issues
Installation:
Component installation and replacement procedures
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to full engine and transmission rebuilds, including electrical system diagnostics and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality:
High-resolution scans, suitable for printing individual pages or the entire manual
Every 30,000 - 60,000 miles, depending on driving conditions and transmission type. Consult manual for specific interval.
Coolant Flush:
Every 50,000 - 100,000 miles or 5 years.
Fluid Specifications
Engine Oil 5.7L:
SAE 5W-20 synthetic or synthetic blend (Chrysler Part Number 68157995AA or equivalent)
Engine Oil 3.5L/2.7L:
SAE 5W-20 synthetic or synthetic blend (Chrysler Part Number 68157995AA or equivalent)
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (Chrysler Part Number 04398392AB or equivalent, typically pink)
Brake Fluid:
DOT 3 (Chrysler Part Number 05010886AA or equivalent)
Known Issues
Hem Actuator Failure:
Failure of the cylinder deactivation (MDS) solenoid actuators can lead to rough running or check engine lights. Covered in manual troubleshooting.
Transmission Harsh Shifting:
The W5A580 transmission can exhibit harsh shifts or slipping. Often related to fluid degradation, valve body issues, or electronic control module (TCM) problems. Extensive diagnostics in the manual.
Water Pump Leaks:
Early models could experience water pump seal leaks. The manual details replacement procedures.
Suspension Component Wear:
Front suspension components like ball joints and bushings can wear over time, affecting ride quality and alignment. Manual provides specifications and replacement guides.
Power Steering Pump Noise:
Occasionally, power steering pumps can develop noise or leaks. The manual covers diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (part of DaimlerChrysler during this period)
Model Evolution
First Generation Start:
2005 model year
Design Inspiration:
Revival of the classic '300' moniker and styling cues from the C-300 letter cars of the 1950s.
Platform Sharing:
Based on the rear-wheel-drive LX platform, shared with the Dodge Charger, Dodge Magnum, and Chrysler 300M (predecessor).
Facelift Timing:
Minor refresh for the 2008 model year, including updated front and rear fascias, and interior enhancements.
Production
Assembly Location:
Brampton Assembly Plant, Ontario, Canada
Production Span Covered By Manual:
2004 (late introduction for 2005 model year) through 2008
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Chrysler 300 lineup, particularly the 300C, was recognized by Car and Driver on its 10Best lists multiple times for its segment-defining impact and performance.
North American Car Of The Year:
Nominated for North American Car of the Year in 2005.
Ratings
J D Power Initial Quality:
Generally good to very good ratings for initial quality in its segment during its launch years.