🏷️ Basic Information Identification Make: Aprilia Model: RSV Model Variant: RSV Mille / RSV R Year Range: 2004-2008 Codes Chassis Codes: RP, RP05 (varies by sub-model and market) 👋 Introduction Market Position Segment: Superbike / High-Performance Sportbike Target Audience: Enthusiasts, performance riders, and motorcycle service technicians Competitive Analysis Competitors 2004 2008: Ducati 999, Yamaha R1, Suzuki GSX-R1000, Honda CBR1000RR, Kawasaki ZX-10R, BMW S1000RR (later in the range) Key Features Vehicle Philosophy: Italian V-twin performance, exotic styling, track-focused capabilities 📋 Manual Details Coverage Areas Primary Coverage: Full Workshop and Repair Procedures Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Schematics, Specifications Page Count Estimated Pages: 400-600 (typical for comprehensive workshop manuals of this era) Manual Type Type: Official Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF, potentially scanned original) 📖 Manual Coverage Systems Covered Engine: Disassembly, assembly, tuning, component identification, lubrication, cooling system, fuel delivery, ignition system Transmission: Clutch operation, gearbox inspection, maintenance, gear selection mechanisms Chassis: Frame inspection, suspension (front forks, rear shock absorber), steering system, wheel bearing maintenance Brakes: Brake system components (calipers, master cylinders, lines), bleeding procedures, pad replacement, disc inspection Electrical: Wiring diagrams, starter system, charging system, lighting, ignition, sensor troubleshooting, ECU diagnostics Bodywork: Fairing removal and installation, seat, fuel tank, body panel components Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, spark plug replacement, air filter cleaning/replacement, coolant checks Troubleshooting: Diagnostic flowcharts for common performance issues, starting problems, electrical faults Repair Procedures: Detailed step-by-step instructions for component disassembly, repair, and reassembly Technical Data Extraction: Torque specifications for all fasteners, clearance measurements, valve lash adjustments, electrical component resistance values Technical Depth Depth: Comprehensive rebuild level, suitable for professional mechanics and experienced DIY enthusiasts Diagnostics: Includes diagnostic procedures, troubleshooting guides, and likely diagnostic trouble codes (DTCs) if the bike is equipped with advanced EFI. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable (if digitally created or OCR'd) Print Quality Resolution: High-resolution scans or digital output ensuring clarity of diagrams and text Diagrams: Clear, detailed line drawings and schematic illustrations Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) Completeness Scope: Comprehensive, covering all major systems and components of the specified model years. ⚙️ Engine Specifications Primary Engine Type: V-Twin, Four-Stroke, Liquid-Cooled Displacement: 998cc (RSV Mille), 999cc (later RSV Mille R/Factory) Bore X Stroke: 97 mm x 68 mm (998cc) / 98 mm x 66 mm (999cc) Compression Ratio: 10.8:1 or 11.3:1 (depending on specific model year/variant) Valve Train: DOHC, 4 valves per cylinder Fuel System: Fuel Injection (Multi-point injection, often with electronic throttle control on later models) Ignition System: Electronic Ignition, CDI (Capacitor Discharge Ignition) Performance Horsepower: Approx. 128-137 HP @ 9,200 RPM (varies by model year and tune) Torque: Approx. 98-100 Nm @ 7,200 RPM (varies by model year and tune) Cooling System Type: Liquid-Cooled Lubrication System Type: Wet Sump 🔧 Transmission Standard Type: 6-Speed Sequential Manual Features Clutch Type: Wet, Multi-plate, Hydraulic actuation Final Drive: O-ring sealed chain Fluid Specifications Type: API GL-4 or GL-5 Gear Oil (specific viscosity to be confirmed in manual, typically 75W-90 or 80W-90) 📐 Dimensions Exterior Length: Approx. 2,040 mm Width: Approx. 720 mm Height: Approx. 1,110 mm Wheelbase: Approx. 1,415 mm Weights Dry Weight: Approx. 175-185 kg (varies by model variant) Wet Weight: Approx. 195-205 kg (with fluids) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle) - Focus on structural integrity and component reliability Active Features Braking System: High-performance twin disc front brakes (e.g., Brembo, 320mm), single disc rear brake. ABS was not standard on most models in this period, but might have been an option on some later variants. Passive Features Frame Construction: Aluminum twin-spar frame (derived from racing technology) Suspension Design: High-quality adjustable front forks (e.g., Öhlins on 'R' or 'Factory' models) and rear monoshock 💡 Technology Features Infotainment Features: Basic LCD instrument cluster with analog tachometer. No advanced infotainment systems typical of modern motorcycles. Driver Assistance ABS Availability: Optional on some later models, but not standard across the range. Refer to specific bike VIN. Connectivity Features: N/A - No Bluetooth, GPS, or smartphone integration. Engine Management ECU Type: Electronic Fuel Injection (EFI) with programmable ECU. Some aftermarket tuning options exist. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-6,000 km or annually (refer to manual for exact interval) Valve Adjustment: Typically every 20,000-24,000 km (critical for V-twin engines) Spark Plug Replacement: Every 10,000-12,000 km Fluid Specifications Engine Oil: Semi-synthetic or Fully Synthetic SAE 10W-40 or 15W-50 API SG or higher (confirm in manual) Engine Oil Capacity: Approx. 3.5 - 4.0 Liters (with filter change) Coolant: Ethylene Glycol based coolant, 50/50 mix with distilled water Brake Fluid: DOT 4 or DOT 5.1 Known Issues Common Wear Items: Clutch plates, regulator/rectifier failures, starter motor issues, potential for cam chain tensioner noise Electrical...