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Mitsubushi GALANT 2004-2008 Service Repair Manual 2005 2006

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Galant Generation Code: E13A (8th Generation) Codes Chassis Codes Covered: E13A, E15A, E16A ๐Ÿ‘‹ Introduction Market Position Segment: Mid-size Sedan Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu Key Features Design Philosophy: The 8th generation Galant (2004-2008) presented a bolder, more aerodynamic design with a focus on improved interior comfort and refined driving dynamics. Manual Value Proposition: This manual is the definitive resource for technicians and DIY enthusiasts, providing the exact same information used by dealership service departments, ensuring accurate and efficient repairs. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: 2004, 2005, 2006, 2007, 2008 Model Years Model Variants: All Trim Levels and Engine Configurations Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (FWD/AWD) Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS, EBD), Wheels & Tires Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Instruments & Gauges, Body Electrical, Powertrain Control Module (PCM), Diagnostic Trouble Codes (DTCs) Body & Interior: Body Panels, Doors, Windows, Seats, HVAC (Heating, Ventilation, Air Conditioning), Restraint Systems (Airbags, Seatbelts) Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnosis: Troubleshooting Flowcharts, Symptom-Based Diagnostics, DTC Interpretation, Electrical Schematics Repair: Component Removal & Installation, Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Repair, Electrical Component Replacement Calibration & Adjustment: Wheel Alignment, Steering Angle Sensor Calibration, Idle Speed Adjustment Technical Depth Depth: Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including advanced diagnostics and electrical system tracing. ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF Searchability: Fully searchable text content for quick information retrieval. Print Quality Resolution: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine Code 1: 4G64 (2.4L SOHC I4) Displacement 1: 2351 cc Bore X Stroke 1: 86.5 mm x 100.0 mm Compression Ratio 1: 9.5:1 Horsepower 1: 160 hp @ 5500 rpm Torque 1: 157 lb-ft @ 4000 rpm Optional Engine Engine Code 2: 6G72 (3.0L SOHC V6) Displacement 2: 2972 cc Bore X Stroke 2: 91.1 mm x 76.0 mm Compression Ratio 2: 9.0:1 Horsepower 2: 197 hp @ 5500 rpm Torque 2: 205 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Regular (87 Octane Recommended) Timing System 4G64 Timing: Timing Belt (Service Interval: 60,000 - 90,000 miles or 5-7 years) 6G72 Timing: Timing Belt (Service Interval: 60,000 - 90,000 miles or 5-7 years) ๐Ÿ”ง Transmission Standard Transmission Type 1: 4-Speed Automatic (F4A51) Optional Transmission Type 2: 5-Speed Manual (KM132, rare for this generation) Features Automatic Transmission Features: Adaptive Shift Control, Sport Mode (on some trims) Fluid Specifications Automatic Transmission Fluid: DIAQueen SP-III or equivalent DEXRON-III/MERCON (Check owner's manual for exact specification) Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 Gear Oil ๐Ÿ“ Dimensions Exterior Length: 4800 mm (189.0 in) Width: 1780 mm (70.1 in) Height: 1420 mm (55.9 in) Wheelbase: 2720 mm (107.1 in) Weights Curb Weight Min: 1460 kg (3219 lbs) (2.4L FWD) Curb Weight Max: 1590 kg (3505 lbs) (3.0L AWD) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: Good NHTSA Front Impact Passenger: Good NHTSA Side Impact Front Driver: Good NHTSA Side Impact Front Passenger: Good NHTSA Side Impact Rear Driver: Good NHTSA Side Impact Rear Passenger: Good Active Features ABS: Standard (Anti-lock Braking System) Ebd: Standard (Electronic Brakeforce Distribution) Traction Control: Optional (TCS) Passive Features Airbags Front: Standard (Driver and Passenger) Airbags Side: Optional (Front Seat Side Airbags) Seatbelts: Front Pretensioners and Load Limiters, Rear 3-Point Belts ๐Ÿ’ก Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Rockford Fosgate premium audio system. Navigation: Optional factory navigation system. Driver Assistance Cruise Control: Standard Stability Control: Optional (Active Stability Control - ASC) Connectivity Power Accessories: Power windows, power door locks, power mirrors. Keyless Entry: Standard or Optional depending on trim level. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) Engine Air Filter Replacement: Every 15,000 - 30,000 miles or 12-24 months Cabin Air Filter Replacement: Every 12,000 - 15,000 miles or 12 months Spark Plug Replacement 4G64: Iridium: 105,000 miles; Platinum: 60,000 miles Spark Plug Replacement 6G72: Platinum: 60,000 miles Fluid Specifications Engine Oil Spec: SAE 5W-30 (API SM or newer) Engine Oil Capacity 4G64: 4.5 US quarts (4.3 L) with filter change Engine Oil Capacity 6G72: 4.5 US quarts (4.3 L) with filter change Coolant Type: Long-life coolant (DIA QUEEN SUPER LONG LIFE COOLANT or equivalent) Brake Fluid Type: DOT 3 Known Issues Common Issue 1: Transmission...
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Mitsubushi GALANT 2004-2008 Service Repair Manual 2005 2006
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation Code:
E13A (8th Generation)
Codes
Chassis Codes Covered:
E13A, E15A, E16A
๐Ÿ‘‹ Introduction
Market Position
Segment:
Mid-size Sedan
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Design Philosophy:
The 8th generation Galant (2004-2008) presented a bolder, more aerodynamic design with a focus on improved interior comfort and refined driving dynamics.
Manual Value Proposition:
This manual is the definitive resource for technicians and DIY enthusiasts, providing the exact same information used by dealership service departments, ensuring accurate and efficient repairs.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
2004, 2005, 2006, 2007, 2008 Model Years
Model Variants:
All Trim Levels and Engine Configurations
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (FWD/AWD)
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS, EBD), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting, Instruments & Gauges, Body Electrical, Powertrain Control Module (PCM), Diagnostic Trouble Codes (DTCs)
Body & Interior:
Body Panels, Doors, Windows, Seats, HVAC (Heating, Ventilation, Air Conditioning), Restraint Systems (Airbags, Seatbelts)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnosis:
Troubleshooting Flowcharts, Symptom-Based Diagnostics, DTC Interpretation, Electrical Schematics
Repair:
Component Removal & Installation, Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Repair, Electrical Component Replacement
Calibration & Adjustment:
Wheel Alignment, Steering Angle Sensor Calibration, Idle Speed Adjustment
Technical Depth
Depth:
Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including advanced diagnostics and electrical system tracing.
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code 1:
4G64 (2.4L SOHC I4)
Displacement 1:
2351 cc
Bore X Stroke 1:
86.5 mm x 100.0 mm
Compression Ratio 1:
9.5:1
Horsepower 1:
160 hp @ 5500 rpm
Torque 1:
157 lb-ft @ 4000 rpm
Optional Engine
Engine Code 2:
6G72 (3.0L SOHC V6)
Displacement 2:
2972 cc
Bore X Stroke 2:
91.1 mm x 76.0 mm
Compression Ratio 2:
9.0:1
Horsepower 2:
197 hp @ 5500 rpm
Torque 2:
205 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Regular (87 Octane Recommended)
Timing System
4G64 Timing:
Timing Belt (Service Interval: 60,000 - 90,000 miles or 5-7 years)
6G72 Timing:
Timing Belt (Service Interval: 60,000 - 90,000 miles or 5-7 years)
๐Ÿ”ง Transmission
Standard
Transmission Type 1:
4-Speed Automatic (F4A51)
Optional
Transmission Type 2:
5-Speed Manual (KM132, rare for this generation)
Features
Automatic Transmission Features:
Adaptive Shift Control, Sport Mode (on some trims)
Fluid Specifications
Automatic Transmission Fluid:
DIAQueen SP-III or equivalent DEXRON-III/MERCON (Check owner's manual for exact specification)
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 Gear Oil
๐Ÿ“ Dimensions
Exterior
Length:
4800 mm (189.0 in)
Width:
1780 mm (70.1 in)
Height:
1420 mm (55.9 in)
Wheelbase:
2720 mm (107.1 in)
Weights
Curb Weight Min:
1460 kg (3219 lbs) (2.4L FWD)
Curb Weight Max:
1590 kg (3505 lbs) (3.0L AWD)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Front Driver:
Good
NHTSA Side Impact Front Passenger:
Good
NHTSA Side Impact Rear Driver:
Good
NHTSA Side Impact Rear Passenger:
Good
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control:
Optional (TCS)
Passive Features
Airbags Front:
Standard (Driver and Passenger)
Airbags Side:
Optional (Front Seat Side Airbags)
Seatbelts:
Front Pretensioners and Load Limiters, Rear 3-Point Belts
๐Ÿ’ก Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Rockford Fosgate premium audio system.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard
Stability Control:
Optional (Active Stability Control - ASC)
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors.
Keyless Entry:
Standard or Optional depending on trim level.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty)
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or 12-24 months
Cabin Air Filter Replacement:
Every 12,000 - 15,000 miles or 12 months
Spark Plug Replacement 4G64:
Iridium: 105,000 miles; Platinum: 60,000 miles
Spark Plug Replacement 6G72:
Platinum: 60,000 miles
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API SM or newer)
Engine Oil Capacity 4G64:
4.5 US quarts (4.3 L) with filter change
Engine Oil Capacity 6G72:
4.5 US quarts (4.3 L) with filter change
Coolant Type:
Long-life coolant (DIA QUEEN SUPER LONG LIFE COOLANT or equivalent)
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Transmission issues (harsh shifting, slipping) on higher mileage examples, especially with infrequent fluid changes.
Common Issue 2:
Engine oil leaks, particularly from valve cover gaskets and oil pan gaskets.
Common Issue 3:
Power steering pump leaks or noise.
Common Issue 4:
Catalytic converter issues or check engine lights related to emissions systems.
Common Issue 5:
CV joint wear and failure, especially on AWD models.
๐Ÿ“š Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a subsidiary of the Mitsubishi Group, has a long history in automotive manufacturing, known for robust engineering and often innovative designs.
Model Evolution
Galant Evolution:
The Galant nameplate has been used by Mitsubishi since 1969, evolving through numerous generations with significant design and engineering changes. The 8th generation (1996-2006 in Japan, 2004-2008 in North America) was a substantial redesign focused on global market appeal and a more premium feel.
Production
Production Years North America:
2004-2008
Manufacturing Plant:
North American production typically occurred in Normal, Illinois, USA.
๐Ÿ† Awards & Recognition
Recognitions
Safety Award 2005:
IIHS Top Safety Pick (2005 model year) for good performance in frontal and side crash tests.
IIHS Ratings:
Good in Frontal Offset and Side Impact tests from IIHS.
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