Aprilia Leonardo 250 300 2004 Service Repair Workshop Manual
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๐ท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo
Model Variant:
250 / 300
Year:
2004
Codes
Manual Product Code:
APL-L250-300-2004-SM
๐ Introduction
Market Position
Category:
Maxi-scooter
Target Audience:
Urban commuters, touring riders
Competitive Analysis
Competitors:
Yamaha XMAX, Suzuki Burgman, Honda Forza (relevant period)
Key Features
Design:
Comfortable seating, ample storage, aerodynamic fairing
Practicality:
Suitable for daily commuting and longer journeys
๐ Manual Details
Coverage Areas
Languages:
English
Manual Scope:
Comprehensive Service and Repair
Page Count
Estimated Pages:
300-400
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Format
Format:
Digital (PDF)
๐ Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Cooling System, Exhaust System
Chassis:
Suspension (Front & Rear), Brakes (Front & Rear), Steering System, Wheels & Tires
Electrical:
Wiring Diagrams, Lighting System, Battery, Starting System, Charging System, Instruments & Controls
Bodywork:
Body Panels, Seats, Fairings, Body Maintenance
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication, Fluid Checks & Changes, Filter Replacements, Spark Plug Service
Troubleshooting:
Diagnostic Procedures, Fault Finding Charts, Common Issues & Solutions
Repair:
Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Repair
Disassembly Assembly:
Component Removal and Reinstallation Instructions
Technical Depth
Depth:
Complete from basic checks to full engine and component rebuilds
Precision:
Torque specifications, clearances, tolerances, and detailed procedures
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable content for quick information retrieval
Resolution:
High-resolution scans for clear diagrams and text
Print Quality
Scalability:
Printable pages for convenient workshop use
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Type:
Four-stroke, liquid-cooled, single-cylinder
Displacement 250:
249 cc
Displacement 300:
278 cc (approx.)
Bore Stroke 250:
73 mm x 58.6 mm (typical for this class)
Bore Stroke 300:
75 mm x 63 mm (typical for this class)
Valve Train:
SOHC, 4 valves
Performance
Horsepower 250:
~21-23 HP
Horsepower 300:
~24-26 HP
Torque 250:
~20-22 Nm
Torque 300:
~23-25 Nm
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as per manufacturer recommendation)
Fuel Tank Capacity:
~13 Liters
๐ง Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive:
Belt Drive
Final Drive:
Gear Drive
Fluid Specifications
Transmission Fluid:
Refer to manual for specific CVT fluid type and capacity
๐ Dimensions
Exterior
Length:
~2100 mm
Width:
~780 mm
Height:
~1400 mm
Weights
Dry Weight 250:
~160 kg
Dry Weight 300:
~165 kg
Wet Weight:
Refer to manual (approx. 175-180 kg)
Max Load Capacity:
Refer to manual
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter specific standards)
Active Features
Braking System:
Disc brakes front and rear (ABS may be optional on some variants)
Lighting:
Halogen headlight, LED taillight (typical)
Passive Features
Frame:
Steel underbone frame
Tires:
Tubeless tires
๐ก Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, odometer, warning lights (typical)
Driver Assistance
ABS:
Optional on some models/markets
Connectivity
Charging Ports:
12V accessory socket (common)
๐ง Maintenance
Service Intervals
Oil Change:
Every 3,000 - 5,000 km or annually (refer to manual for precise intervals)
Air Filter Check:
Every 3,000 km or as needed
Spark Plug Replacement:
Every 6,000 - 10,000 km
Belt Drive Inspection:
Every 10,000 - 15,000 km for wear and tension
Fluid Specifications
Engine Oil Type:
Synthetic 5W-40 or 10W-40 (API SG/SH/SJ/SL or higher, JASO MA)
Engine Oil Capacity:
~1.0 - 1.2 Liters (depending on model and filter change)
Coolant Type:
Ethylene glycol-based coolant (50% mixture)
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension components
Electrical Gremlins:
Can occur with age; wiring harness integrity and connectors are important to check.
Cooling System:
Potential for radiator leaks or thermostat issues if not maintained.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for performance motorcycles and scooters.
Model Evolution
Introduction Period:
The Leonardo series was Aprilia's entry into the maxi-scooter market, competing with established European and Japanese brands.
Production
Production Years:
Early 2000s to mid-2000s for this generation.
Manufacturing Location:
Italy (typically)
๐ Awards & Recognition
Recognitions
Market Reception:
Praised for its comfortable ride and practicality for its time.
Ratings
Reliability:
Generally considered reliable when properly maintained, with common wear items addressed.