Arctic Cat 2004 650 V 2 4X4 FIS GREEN A2004ISR4BUSG [Parts Manual]
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๐ท๏ธ Basic Information Identification Make: Arctic Cat Model: 650 V-2 4x4 FIS Year: 2004 Model Code: A2004ISR4BUSG Color Code: GREEN Codes Product Identifier: 2004 Arctic Cat 650 V-2 4x4 FIS GREEN A2004ISR4BUSG [Parts Manual] PDF Download ๐ Introduction Market Position Vehicle Segment: Performance All-Terrain Vehicle (ATV) Target User: Enthusiasts seeking a capable and powerful off-road machine for recreational and utility purposes. Competitive Analysis Competitors: Primarily competed against other high-performance 4x4 ATVs from brands like Polaris, Yamaha, and Can-Am in the mid-2000s. Key Features Powertrain: V-twin engine, 4x4 drivetrain with likely locking differential capability. Suspension: Independent Front and Rear Suspension (implied by 'Front Suspension' and 'Rear Suspension' coverage). Braking: Disc brakes front and rear (implied by 'Front Brake' and 'Rear and Parking Brake'). ๐ Manual Details Coverage Areas Manual Type: Factory Full Parts Manual Coverage Summary: Comprehensive parts listing and illustrations for all major vehicle systems. Page Count Estimated Page Count: Detailed and extensive, typical for a full factory parts manual (exact count not specified but implies comprehensive coverage). Language Language: English Format Format: PDF Download Features: Instant Download, Printable, Zoom able, Searchable Text ๐ Manual Coverage Systems Covered Engine Mechanical: Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Crank Balancer, Cam Chain, Throttle Body, Water Pump, Oil Filter/Pump Fuel System: Air Intake, Gas Tank Cooling System: Cooling System Components Electrical System: Battery and Starter Motor, Magneto, Wiring Harness Drivetrain: Drive Train, Front Drive Gearcase, Rear Suspension, Secondary Drive, Secondary Transmission, Transmission Suspension Steering: Front Suspension, Steering, Sway Bar Braking System: Front Brake, Rear and Parking Brake Body Chassis: Frame and Related Parts, Canopy and Taillight, Cargo Box and Tailgate, Floor Panel, Hood and Headlight, Seat, Tilt Frame Controls: Accelerator, Console, Dash, Gear Shifting, Shifter Procedures Included Disassembly Assembly: Overhaul, Disassembly and Assembly of all covered systems. Parts Identification: Detailed illustrations and exploded views for part identification. Technical Depth Depth: Comprehensive parts catalog detailing every component of the ATV, enabling precise ordering and identification for repair or replacement. ๐ Manual Specifications File Format File Type: PDF Compatibility: Adobe Reader, Foxit Reader, or any standard PDF reader. Print Quality Printability: Printable Zoom Capability: Zoom able Searchability: Searchable Text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Engine Displacement: 650cc (approximate, V-2 typically indicates V-twin engine with displacement). Cooling System: Liquid-cooled (implied by 'Cooling' and 'Water Pump' in manual coverage). Performance Horsepower: Typically in the range of 45-55 HP for this class and era. Torque: Expected to be robust, suitable for off-road towing and hauling. Fuel System Fuel Delivery: Likely Fuel Injection (FIS typically denotes Fuel Injection System). Fuel Type: Unleaded gasoline ๐ง Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission is standard for this type of ATV). Drive Modes: 2WD/4WD with likely locking differential (indicated by 4x4 FIS). Features Clutch System: CVT clutch system (covered in 'Clutch', 'V-Belt', 'Secondary Drive'). ๐ Dimensions Exterior Length: Specific dimensions require consulting the manual, but generally around 80-85 inches. Width: Specific dimensions require consulting the manual, but generally around 45-48 inches. Height: Specific dimensions require consulting the manual, but generally around 45-48 inches. Cargo Cargo Capacity: Front and rear rack capacity (specific weight limits not provided, but typical for utility ATVs). Weights Dry Weight: Around 550-600 lbs, typical for a 650cc class ATV. Towing Capacity: Typically rated for 1000-1500 lbs, but exact figure needs manual verification. ๐ก๏ธ Safety Features Ratings Safety Standards: Meets relevant ATV safety standards for its production year. Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Four Wheel Drive: 4WD system with likely front differential lock for enhanced traction in challenging terrain. Passive Features Ergonomics: Designed for rider control and comfort with accessible controls and seating position. ๐ก Technology Features Infotainment Dashboard Display: Basic digital or analog display for speed, RPM, fuel level, and indicator lights (covered in 'Dash'). Driver Assistance Traction Control: Limited to mechanical 4WD and differential lock features. Connectivity Lighting: Headlights and taillight for visibility and safety (covered in 'Hood and Headlight', 'Canopy and Taillight'). ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or annually; specific interval in manual. Air Filter Maintenance: Regular inspection and cleaning/replacement based on operating conditions; detailed in manual. Spark Plug Replacement: Intervals typically 100-200 hours or annually; consult manual for exact spec. Fluid Specifications Engine Oil: Specific SAE viscosity grade (e.g., 10W-40 or 20W-50) and API classification required; detailed in manual. Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors; specific mix ratio and type in manual. Brake Fluid: DOT 3 or DOT 4 brake fluid recommended; check manual for exact specification. Gearcase Oil: Specific gear oil for front and rear differentials and transmission; manual will specify type and grade. Known Issues Common Wear Items: CVT belt wear, suspension bushings, brake pads are...
Overhaul, Disassembly and Assembly of all covered systems.
Parts Identification:
Detailed illustrations and exploded views for part identification.
Technical Depth
Depth:
Comprehensive parts catalog detailing every component of the ATV, enabling precise ordering and identification for repair or replacement.
๐ Manual Specifications
File Format
File Type:
PDF
Compatibility:
Adobe Reader, Foxit Reader, or any standard PDF reader.
Print Quality
Printability:
Printable
Zoom Capability:
Zoom able
Searchability:
Searchable Text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke
Engine Displacement:
650cc (approximate, V-2 typically indicates V-twin engine with displacement).
Cooling System:
Liquid-cooled (implied by 'Cooling' and 'Water Pump' in manual coverage).
Performance
Horsepower:
Typically in the range of 45-55 HP for this class and era.
Torque:
Expected to be robust, suitable for off-road towing and hauling.
Fuel System
Fuel Delivery:
Likely Fuel Injection (FIS typically denotes Fuel Injection System).
Fuel Type:
Unleaded gasoline
๐ง Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission is standard for this type of ATV).
Drive Modes:
2WD/4WD with likely locking differential (indicated by 4x4 FIS).
Features
Clutch System:
CVT clutch system (covered in 'Clutch', 'V-Belt', 'Secondary Drive').
๐ Dimensions
Exterior
Length:
Specific dimensions require consulting the manual, but generally around 80-85 inches.
Width:
Specific dimensions require consulting the manual, but generally around 45-48 inches.
Height:
Specific dimensions require consulting the manual, but generally around 45-48 inches.
Cargo
Cargo Capacity:
Front and rear rack capacity (specific weight limits not provided, but typical for utility ATVs).
Weights
Dry Weight:
Around 550-600 lbs, typical for a 650cc class ATV.
Towing Capacity:
Typically rated for 1000-1500 lbs, but exact figure needs manual verification.
๐ก๏ธ Safety Features
Ratings
Safety Standards:
Meets relevant ATV safety standards for its production year.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Four Wheel Drive:
4WD system with likely front differential lock for enhanced traction in challenging terrain.
Passive Features
Ergonomics:
Designed for rider control and comfort with accessible controls and seating position.
๐ก Technology Features
Infotainment
Dashboard Display:
Basic digital or analog display for speed, RPM, fuel level, and indicator lights (covered in 'Dash').
Driver Assistance
Traction Control:
Limited to mechanical 4WD and differential lock features.
Connectivity
Lighting:
Headlights and taillight for visibility and safety (covered in 'Hood and Headlight', 'Canopy and Taillight').
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually; specific interval in manual.
Air Filter Maintenance:
Regular inspection and cleaning/replacement based on operating conditions; detailed in manual.
Spark Plug Replacement:
Intervals typically 100-200 hours or annually; consult manual for exact spec.
Fluid Specifications
Engine Oil:
Specific SAE viscosity grade (e.g., 10W-40 or 20W-50) and API classification required; detailed in manual.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors; specific mix ratio and type in manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid recommended; check manual for exact specification.
Gearcase Oil:
Specific gear oil for front and rear differentials and transmission; manual will specify type and grade.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pads are common wear items on ATVs of this age and usage.
Electrical Connections:
Corrosion on electrical connectors can sometimes be an issue in off-road environments; manual covers wiring harness.
Carburetor Vs Efi:
Early EFI systems can sometimes require recalibration or cleaning of sensors if performance issues arise.
๐ Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat has a long history in powersports, particularly with snowmobiles and ATVs, known for robust engineering.
Model Evolution
V Twin Development:
The 650 V-2 was a significant step for Arctic Cat in offering a larger displacement, powerful V-twin engine in their ATV lineup.
Production
Production Period:
The 650 V-2 was produced in the early to mid-2000s, with the 2004 model representing a key iteration.
๐ Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2004 650 V-2 might not be readily documented, Arctic Cat ATVs from this era were generally well-regarded for their power and utility.