BMW R1200C R 1200 C 2004 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: BMW Model: R1200C Year: 2004 Codes Vin Prefix: WB100... ๐ Introduction Market Position Target Audience: BMW R1200C owners, DIY mechanics, professional technicians seeking official documentation. Competitive Analysis Advantage: Actual Genuine Factory Manuals, not third-party. Offers significant cost savings compared to dealership labor. Key Features Content Quality: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, enlarged inset views. Usability: Easy to use, searchable PDF for quick information retrieval and selective printing. Delivery Method: Instant download after payment. ๐ Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Manual Styles Covered: All Styles Page Count Estimated Pages: Hundreds (Exact number not specified, but described as 'complete' and 'hundreds of pages') Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Systems: Engine top end, Fuel system, Cooling system, Engine lubrication system, Engine Removal/Installation, Crankshaft/Transmission, Engine management systems Drivetrain Systems: Clutch, Crankshaft/Transmission, Final Drive Chassis Systems: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams General Information: General Information, Appendix Procedures Included Diagnostic Procedures: Engine fault symptom diagnosis, Troubleshooting guide, Part testing techniques Maintenance Procedures: Fundamentals of maintaining, Common tips for preventative maintenance Repair Procedures: Step-by-step repair guidance, Rebuilding, Refurbishing, Restoration Electrical Procedures: Tracing and verifying wiring diagrams, Electrical service procedures Technical Depth Depth: Comprehensive; covers everything from fundamentals to detailed repair procedures, mirroring factory technician knowledge. ๐ Manual Specifications File Format File Type: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without any restriction, allowing printing of individual pages, chapters, or the entire manual. Resolution: High resolution Binding Type Binding: Not applicable (Digital PDF download) Paper Type Paper Type: Not applicable (Digital PDF download) Software Requirements Reader Software: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Type: Horizontally opposed twin-cylinder boxer engine (derived from R1200 series) Engine Displacement: 1170 cc (approximate for R1200 series, specific R1200C may vary slightly but typically within this range) Performance Horsepower: Typically around 61-75 hp (exact figure dependent on specific R1200C sub-model and tuning, manual will provide precise figures). Torque: Typically around 70-75 lb-ft (exact figure dependent on specific R1200C sub-model and tuning, manual will provide precise figures). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Motronic engine management system Fuel Type: Unleaded gasoline (specific octane rating detailed in manual) Cooling System Cooling Method: Air-cooled (with oil cooling elements) ๐ง Transmission Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission: Not applicable for this model year as per common specifications. Features Clutch Type: Single dry plate clutch Final Drive Type: Shaft drive ๐ Dimensions Exterior Length: Specific dimensions available in manual; R1200C typically around 89.8 inches (2280 mm) Width: Specific dimensions available in manual; R1200C typically around 34.8 inches (885 mm) Height: Specific dimensions available in manual; R1200C typically around 42.5 inches (1080 mm) Weights Dry Weight: Specific weight available in manual; R1200C typically around 474 lbs (215 kg) Wet Weight: Specific weight available in manual; R1200C typically around 529 lbs (240 kg) ๐ก๏ธ Safety Features Ratings Safety Standards: Manual will detail all relevant safety systems and their operational parameters. Active Features Braking System: Integral ABS II (Anti-lock Braking System) - front and rear wheel control. Lighting: Halogen headlight, LED taillight (specifics in manual). Passive Features Frame Construction: Steel tube frame offering structural integrity. ๐ก Technology Features Infotainment Audio System: Optional accessory radio/audio systems were available. Manual may cover basic integration or troubleshooting for factory-fitted units. Driver Assistance ABS: Integral ABS II is a key safety and performance technology, providing controlled braking under various conditions. Connectivity Diagnostic Ports: Manual will detail the location and use of diagnostic ports for connecting advanced diagnostic tools. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual for exact mileage/time interval; typically every 6,000-10,000 miles (10,000-15,000 km) or annually. Includes engine oil and filter change. Major Service Interval: Refer to manual for specific valve clearance checks, spark plug replacement, and other major service items. Typically around 12,000-18,000 miles (20,000-30,000 km). Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade (e.g., SAE 15W-40 or 20W-50) and API classification. BMW recommends their own branded oil or equivalent meeting specific standards. Brake Fluid Type: DOT 4 brake fluid (for ABS and non-ABS systems). Manual will specify BMW's recommended fluid. Transmission Oil Type: Refer to manual for gearbox oil specifications (e.g., SAE 75W-90 GL-5). Final drive oil specifications will also be detailed. Known Issues Common Wear Items: Clutch wear, brake pad wear, wheel bearing wear, stator output (potential), fuel pump issues (less common). Manual will provide diagnostic procedures for these. Troubleshooting Tips Diagnostic Approach: Utilize the manual's detailed symptom-based troubleshooting, wiring diagrams, and part testing procedures to efficiently identify and resolve issues. ๐ Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke...
Tracing and verifying wiring diagrams, Electrical service procedures
Technical Depth
Depth:
Comprehensive; covers everything from fundamentals to detailed repair procedures, mirroring factory technician knowledge.
๐ Manual Specifications
File Format
File Type:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without any restriction, allowing printing of individual pages, chapters, or the entire manual.
Resolution:
High resolution
Binding Type
Binding:
Not applicable (Digital PDF download)
Paper Type
Paper Type:
Not applicable (Digital PDF download)
Software Requirements
Reader Software:
Adobe PDF Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Horizontally opposed twin-cylinder boxer engine (derived from R1200 series)
Engine Displacement:
1170 cc (approximate for R1200 series, specific R1200C may vary slightly but typically within this range)
Performance
Horsepower:
Typically around 61-75 hp (exact figure dependent on specific R1200C sub-model and tuning, manual will provide precise figures).
Torque:
Typically around 70-75 lb-ft (exact figure dependent on specific R1200C sub-model and tuning, manual will provide precise figures).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Motronic engine management system
Fuel Type:
Unleaded gasoline (specific octane rating detailed in manual)
Cooling System
Cooling Method:
Air-cooled (with oil cooling elements)
๐ง Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Optional Transmission:
Not applicable for this model year as per common specifications.
Features
Clutch Type:
Single dry plate clutch
Final Drive Type:
Shaft drive
๐ Dimensions
Exterior
Length:
Specific dimensions available in manual; R1200C typically around 89.8 inches (2280 mm)
Width:
Specific dimensions available in manual; R1200C typically around 34.8 inches (885 mm)
Height:
Specific dimensions available in manual; R1200C typically around 42.5 inches (1080 mm)
Weights
Dry Weight:
Specific weight available in manual; R1200C typically around 474 lbs (215 kg)
Wet Weight:
Specific weight available in manual; R1200C typically around 529 lbs (240 kg)
๐ก๏ธ Safety Features
Ratings
Safety Standards:
Manual will detail all relevant safety systems and their operational parameters.
Active Features
Braking System:
Integral ABS II (Anti-lock Braking System) - front and rear wheel control.
Lighting:
Halogen headlight, LED taillight (specifics in manual).
Passive Features
Frame Construction:
Steel tube frame offering structural integrity.
๐ก Technology Features
Infotainment
Audio System:
Optional accessory radio/audio systems were available. Manual may cover basic integration or troubleshooting for factory-fitted units.
Driver Assistance
ABS:
Integral ABS II is a key safety and performance technology, providing controlled braking under various conditions.
Connectivity
Diagnostic Ports:
Manual will detail the location and use of diagnostic ports for connecting advanced diagnostic tools.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for exact mileage/time interval; typically every 6,000-10,000 miles (10,000-15,000 km) or annually. Includes engine oil and filter change.
Major Service Interval:
Refer to manual for specific valve clearance checks, spark plug replacement, and other major service items. Typically around 12,000-18,000 miles (20,000-30,000 km).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., SAE 15W-40 or 20W-50) and API classification. BMW recommends their own branded oil or equivalent meeting specific standards.
Brake Fluid Type:
DOT 4 brake fluid (for ABS and non-ABS systems). Manual will specify BMW's recommended fluid.
Transmission Oil Type:
Refer to manual for gearbox oil specifications (e.g., SAE 75W-90 GL-5). Final drive oil specifications will also be detailed.
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, wheel bearing wear, stator output (potential), fuel pump issues (less common). Manual will provide diagnostic procedures for these.
Troubleshooting Tips
Diagnostic Approach:
Utilize the manual's detailed symptom-based troubleshooting, wiring diagrams, and part testing procedures to efficiently identify and resolve issues.
๐ Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), renowned for engineering excellence and premium motorcycles.
Model Evolution
R Series Heritage:
The R1200C is part of BMW's long-standing tradition of boxer-engined motorcycles, adapted for a cruiser styling. It evolved from earlier R-series models, incorporating modern technology and design.
Production
Production Period:
The R1200C was produced from 1997 to 2006. The 2004 model falls within this established production run.
๐ Awards & Recognition
Recognitions
Industry Standing:
BMW motorcycles are generally recognized for their engineering quality, performance, and durability. The R1200C was appreciated for its unique cruiser styling combined with BMW's reliable boxer engine.