Chrysler Concorde 2004 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Chrysler Model: Concorde Year: 2004 ๐ Introduction Market Position Market Position: The Chrysler Concorde was a full-size sedan, positioned as a flagship luxury vehicle offering a comfortable ride and spacious interior. Competitive Analysis Competitive Analysis: Competed with other large sedans of its era such as the Toyota Avalon, Buick LeSabre, and Ford Crown Victoria, focusing on value and distinctive styling. Key Features Key Features: Distinctive cab-forward design, spacious interior, powerful V6 engine options, comfortable ride quality. ๐ Manual Details Coverage Areas Coverage Areas: Comprehensive workshop and repair service for the 2004 Chrysler Concorde. Page Count Page Count: Detailed page count not specified in product information, but typically workshop manuals are extensive, often exceeding 1000 pages. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Systems Covered: Engine, powertrain, drivetrain, chassis, suspension, steering, brakes, electrical systems, HVAC, body and interior, diagnostics, and troubleshooting. Engine Mechanical: Engine assembly, disassembly, internal component specifications, timing belt/chain inspection and replacement, cylinder head service, piston and connecting rod service, crankshaft service. Engine Electrical: Ignition system, fuel injection system, charging system, starting system, ECU operation, sensor testing and replacement, wiring diagrams. Brake System: Front and rear brake inspection, disc and pad replacement, caliper service, brake line and hose inspection, ABS system troubleshooting and repair. Suspension Steering: Front and rear suspension component inspection, replacement of struts, shocks, ball joints, tie rod ends, power steering system service, steering gear and rack diagnosis. HVAC System: Air conditioning system diagnosis, refrigerant handling, compressor service, blower motor, evaporator and condenser service, heater core service, climate control module. Body And Interior: Door panel removal, seat adjustment and removal, interior trim components, exterior panel repair and replacement, glass replacement, lighting system repair. Procedures Included Procedures Included: Routine maintenance, preventative maintenance, diagnostic procedures, repair and replacement of major components, system overhauls, electrical troubleshooting, body repair, and specifications. Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, electrical circuit diagnosis. Torque Specifications: Detailed torque values for all critical fasteners related to engine, transmission, chassis, and body components. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, engine controls, lighting, comfort systems, and safety features. Technical Depth Technical Depth: Designed for professional mechanical technicians, implying a high level of technical detail, including complex diagnostics, component-level repair, and detailed specifications. Diagnostic Tools: Information on using diagnostic tools such as OBD-II scanners, multimeter usage, and specific Chrysler diagnostic equipment. Special Tools: Identification and application of specialized tools required for specific repair procedures. ๐ Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: PDF format generally allows for text searching, making it easy to locate specific information. Interactivity: Hyperlinks within the PDF can facilitate navigation between sections and diagrams. Print Quality Print Quality: Typically high-resolution for clear diagrams and text, suitable for printing. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) โ๏ธ Engine Specifications Primary Engine Primary Engine: 3.5L (3518cc) SOHC 24-valve V6 (EGE) Performance Horsepower: 225 hp @ 6000 rpm (approximate for 3.5L V6) Torque: 230 lb-ft @ 4000 rpm (approximate for 3.5L V6) Fuel System Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine Codes Engine Codes: EGE (3.5L V6) Bore Stroke Bore Stroke: 3.78 in x 3.13 in (96.0 mm x 79.5 mm) Compression Ratio Compression Ratio: 9.7:1 (typical for 3.5L V6) Oil Capacity Oil Capacity: 5.0 US quarts (4.7 liters) with filter (typical for 3.5L V6) ๐ง Transmission Standard Standard Transmission: 42LE 4-Speed Automatic Transaxle Optional Optional Transmission: N/A (only automatic offered) Features Features: Electronically controlled with automatic shifting and torque converter lock-up. Fluid Type Fluid Type: ATF+4 (Automatic Transmission Fluid) ๐ Dimensions Exterior Wheelbase: 113.0 inches (2870 mm) Overall Length: 201.5 inches (5118 mm) Overall Width: 74.4 inches (1890 mm) Overall Height: 57.0 inches (1448 mm) Interior Passenger Volume: 107.0 cubic feet (3030 liters) Cargo Trunk Capacity: 16.7 cubic feet (473 liters) Weights Curb Weight: 3690 - 3870 lbs (1674 - 1755 kg) depending on trim and options ๐ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: โ โ โ โ โ (4 stars) NHTSA Front Impact Passenger: โ โ โ โ โ (4 stars) IIHS Front Offset: Acceptable Active Features Active Features: Anti-lock Braking System (ABS), Traction Control (optional on some trims). Passive Features Passive Features: Dual front airbags, side-impact airbags (optional), front seatbelt pretensioners, child seat anchors (LATCH). ๐ก Technology Features Infotainment Infotainment System: Optional Infinity audio system with CD player, cassette player, and steering wheel mounted audio controls. Driver Assistance Driver Assistance Features: Cruise control, optional keyless entry. Connectivity Connectivity Options: N/A (Limited connectivity features typical for the era). ๐ง Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, under normal driving conditions. Check manual for severe conditions. Transmission Fluid Change...
The Chrysler Concorde was a full-size sedan, positioned as a flagship luxury vehicle offering a comfortable ride and spacious interior.
Competitive Analysis
Competitive Analysis:
Competed with other large sedans of its era such as the Toyota Avalon, Buick LeSabre, and Ford Crown Victoria, focusing on value and distinctive styling.
Front and rear brake inspection, disc and pad replacement, caliper service, brake line and hose inspection, ABS system troubleshooting and repair.
Suspension Steering:
Front and rear suspension component inspection, replacement of struts, shocks, ball joints, tie rod ends, power steering system service, steering gear and rack diagnosis.
HVAC System:
Air conditioning system diagnosis, refrigerant handling, compressor service, blower motor, evaporator and condenser service, heater core service, climate control module.
Body And Interior:
Door panel removal, seat adjustment and removal, interior trim components, exterior panel repair and replacement, glass replacement, lighting system repair.
Procedures Included
Procedures Included:
Routine maintenance, preventative maintenance, diagnostic procedures, repair and replacement of major components, system overhauls, electrical troubleshooting, body repair, and specifications.
Detailed torque values for all critical fasteners related to engine, transmission, chassis, and body components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, engine controls, lighting, comfort systems, and safety features.
Technical Depth
Technical Depth:
Designed for professional mechanical technicians, implying a high level of technical detail, including complex diagnostics, component-level repair, and detailed specifications.
Diagnostic Tools:
Information on using diagnostic tools such as OBD-II scanners, multimeter usage, and specific Chrysler diagnostic equipment.
Special Tools:
Identification and application of specialized tools required for specific repair procedures.
๐ Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
PDF format generally allows for text searching, making it easy to locate specific information.
Interactivity:
Hyperlinks within the PDF can facilitate navigation between sections and diagrams.
Print Quality
Print Quality:
Typically high-resolution for clear diagrams and text, suitable for printing.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
โ๏ธ Engine Specifications
Primary Engine
Primary Engine:
3.5L (3518cc) SOHC 24-valve V6 (EGE)
Performance
Horsepower:
225 hp @ 6000 rpm (approximate for 3.5L V6)
Torque:
230 lb-ft @ 4000 rpm (approximate for 3.5L V6)
Fuel System
Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine Codes
Engine Codes:
EGE (3.5L V6)
Bore Stroke
Bore Stroke:
3.78 in x 3.13 in (96.0 mm x 79.5 mm)
Compression Ratio
Compression Ratio:
9.7:1 (typical for 3.5L V6)
Oil Capacity
Oil Capacity:
5.0 US quarts (4.7 liters) with filter (typical for 3.5L V6)
๐ง Transmission
Standard
Standard Transmission:
42LE 4-Speed Automatic Transaxle
Optional
Optional Transmission:
N/A (only automatic offered)
Features
Features:
Electronically controlled with automatic shifting and torque converter lock-up.
Fluid Type
Fluid Type:
ATF+4 (Automatic Transmission Fluid)
๐ Dimensions
Exterior
Wheelbase:
113.0 inches (2870 mm)
Overall Length:
201.5 inches (5118 mm)
Overall Width:
74.4 inches (1890 mm)
Overall Height:
57.0 inches (1448 mm)
Interior
Passenger Volume:
107.0 cubic feet (3030 liters)
Cargo
Trunk Capacity:
16.7 cubic feet (473 liters)
Weights
Curb Weight:
3690 - 3870 lbs (1674 - 1755 kg) depending on trim and options
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
โ โ โ โ โ (4 stars)
NHTSA Front Impact Passenger:
โ โ โ โ โ (4 stars)
IIHS Front Offset:
Acceptable
Active Features
Active Features:
Anti-lock Braking System (ABS), Traction Control (optional on some trims).
Passive Features
Passive Features:
Dual front airbags, side-impact airbags (optional), front seatbelt pretensioners, child seat anchors (LATCH).
๐ก Technology Features
Infotainment
Infotainment System:
Optional Infinity audio system with CD player, cassette player, and steering wheel mounted audio controls.
Driver Assistance
Driver Assistance Features:
Cruise control, optional keyless entry.
Connectivity
Connectivity Options:
N/A (Limited connectivity features typical for the era).
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, under normal driving conditions. Check manual for severe conditions.
Transmission Fluid Change Interval:
Every 50,000 - 100,000 miles (80,000 - 160,000 km). Refer to manual for specific recommendation and fluid type (ATF+4).
Spark Plug Replacement:
Approximately 100,000 miles (160,000 km) for platinum or iridium tipped spark plugs.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30, API certified, meeting Chrysler MS-6395
Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula or equivalent (OAT compatible).
Brake Fluid Specification:
DOT 3
Known Issues
Known Issues:
Head gasket leaks (especially on earlier LH platform engines, less common on the 3.5L but still possible), radiator leaks, transmission solenoid issues (42LE), power steering pump leaks, water pump failures, exhaust manifold cracks.
Filter Part Numbers
Oil Filter Part Number:
Mopar: MO-349, Purolator: PL14610, Fram: PH3794 (verify with specific engine VIN).
๐ Vehicle History
Brand Heritage
Brand Heritage:
Chrysler, a historic American automaker, has a long legacy of producing innovative and stylish vehicles, including iconic sedans.
Model Evolution
Model Evolution:
The 2004 Concorde is part of the second generation (1998-2004), which refined the original cab-forward design and improved upon its predecessor's features and performance.
Production
Production Years:
1993-2004
Manufacturing Location:
Brampton Assembly, Ontario, Canada
๐ Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2004 model year are less prominently documented, the Chrysler Concorde's design language and platform were generally well-received for comfort and space.