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2004 Chrysler Sebring Service and Repair Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Generation Generation Designation: Second Generation (JR41) Codes Platform Code: JS 👋 Introduction Market Position Segment: Mid-size car (Coupe, Convertible, Sedan), appealing to a broad consumer base seeking practicality and style. Competitive Analysis Competitors: Ford Mustang, Chevrolet Monte Carlo, Toyota Camry, Honda Accord, Nissan Altima. Key Features Design Philosophy: The second-generation Sebring offered a more European-influenced design, particularly the convertible, and aimed for a balance of comfort, performance, and affordability. Manual Value Proposition Purpose: To provide automotive technicians and advanced DIYers with the definitive technical information required for accurate diagnosis, repair, and maintenance of the 2004 Chrysler Sebring. 📋 Manual Details Coverage Areas General Coverage: All models and all repairs A-Z Model Variants Covered: Coupe, Convertible, Sedan Page Count Estimated Page Count: Over 1000 pages (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Print (assumed based on standard industry practice for dealership manuals) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine electrical, manual transmission, automatic transmission. Chassis: Brake system (ABS, parking brake), steering system, suspension system (front and rear), wheels and tires. Electrical: Body electrical systems, instrument panel, lighting, audio system, climate control, power accessories (windows, locks, seats), body control module (BCM), ignition switch, starter, alternator. Body: Body panels, doors, windows, exterior trim, interior trim, HVAC system, seats, safety restraints (airbags, seatbelts). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake inspection, tire rotation, tune-ups. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures. Repair: Component removal and installation, engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Format: Likely a physical printed manual, as indicated by dealership technician usage. If digital, a searchable PDF. Print Quality Quality: High-quality paper stock with clear text and diagrams, designed for durability in a workshop environment. Binding Type Binding: Likely a durable comb binding or spiral binding for lay-flat use in a workshop. Paper Type Paper: Durable, often coated paper to resist grease and shop wear. ⚙️ Engine Specifications Primary Engine Engine Code And Type: 2.7L V6 SOHC (EER engine code) Displacement: 2736 cc (167 cubic inches) Bore X Stroke: 91.0 mm x 87.0 mm (3.58 in x 3.43 in) Compression Ratio: 9.7:1 Horsepower: 180 hp @ 5500 rpm Torque: 180 lb-ft @ 4000 rpm Secondary Engine Option Engine Code And Type: 2.4L DOHC I4 (ED3 engine code) Displacement: 2378 cc (145 cubic inches) Horsepower: 150 hp @ 5500 rpm Torque: 165 lb-ft @ 4000 rpm Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Requirement: 87 Octane Unleaded Gasoline (minimum) Ignition System Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) technology for the 2.7L V6, and coil-on-plug for the 2.4L I4. Cooling System Coolant Type: Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, HOAT compatible. Lubrication System Oil Capacity 2.7L: 4.5 US quarts (4.3 liters) with filter change Oil Capacity 2.4L: 4.0 US quarts (3.8 liters) with filter change Recommended Oil Viscosity: SAE 5W-30 (for most conditions) 🔧 Transmission Standard Type And Gears: 4-Speed Automatic Transmission (41TE for 2.7L V6, 40TE for 2.4L I4) Optional Type And Gears: 5-Speed Manual Transmission (available on select 2.4L I4 models) Features Automatic Transmission Control: Electronically controlled with multiple shift modes. Fluid Specifications Automatic Transmission Fluid: ATF+4 (Chrysler Material Standard MS-9602) Manual Transmission Fluid: Mopar Manual Transmission Lubricant or equivalent meeting MS-8986 specification. Fluid Capacity Automatic Capacity: Approximately 7.0-8.0 US quarts (6.6-7.6 liters) for refill after draining. Fluid Capacity Manual Capacity: Approximately 2.0-2.5 US quarts (1.9-2.4 liters). 📐 Dimensions Exterior Length: Coupe: 193.7 in (4920 mm); Convertible: 193.7 in (4920 mm); Sedan: 193.7 in (4920 mm) Width: 70.2 in (1783 mm) Height: Coupe: 53.9 in (1369 mm); Convertible: 53.5 in (1359 mm); Sedan: 57.1 in (1450 mm) Wheelbase: 109.7 in (2786 mm) Interior Passenger Volume: Approximately 99-100 cubic feet, varying by body style. Cargo Trunk Volume: Coupe: 12.1 cu ft; Convertible: 7.7 cu ft (with top up); Sedan: 15.6 cu ft Weights Curb Weight Est: 3200 - 3600 lbs (1451 - 1633 kg), depending on model and engine. 🛡️ Safety Features Ratings NHTSA Frontal Impact: Driver: 5-star; Passenger: 4-star (for 2004 model year, specific ratings may vary slightly) NHTSA Side Impact: Front Passenger: 4-star; Rear Passenger: 4-star (for 2004 model year, specific ratings may vary slightly) Active Features ABS: Standard Anti-lock Braking System (ABS) on most models. Traction Control: Optional Traction Control System (TCS) available. Passive Features Airbags: Standard front driver and passenger...
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2004 Chrysler Sebring Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2004
Generation
Generation Designation:
Second Generation (JR41)
Codes
Platform Code:
JS
👋 Introduction
Market Position
Segment:
Mid-size car (Coupe, Convertible, Sedan), appealing to a broad consumer base seeking practicality and style.
Competitive Analysis
Competitors:
Ford Mustang, Chevrolet Monte Carlo, Toyota Camry, Honda Accord, Nissan Altima.
Key Features
Design Philosophy:
The second-generation Sebring offered a more European-influenced design, particularly the convertible, and aimed for a balance of comfort, performance, and affordability.
Manual Value Proposition
Purpose:
To provide automotive technicians and advanced DIYers with the definitive technical information required for accurate diagnosis, repair, and maintenance of the 2004 Chrysler Sebring.
📋 Manual Details
Coverage Areas
General Coverage:
All models and all repairs A-Z
Model Variants Covered:
Coupe, Convertible, Sedan
Page Count
Estimated Page Count:
Over 1000 pages (typical for a comprehensive factory service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print (assumed based on standard industry practice for dealership manuals)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine electrical, manual transmission, automatic transmission.
Chassis:
Brake system (ABS, parking brake), steering system, suspension system (front and rear), wheels and tires.
Electrical:
Body electrical systems, instrument panel, lighting, audio system, climate control, power accessories (windows, locks, seats), body control module (BCM), ignition switch, starter, alternator.
Body:
Body panels, doors, windows, exterior trim, interior trim, HVAC system, seats, safety restraints (airbags, seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake inspection, tire rotation, tune-ups.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures.
Repair:
Component removal and installation, engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Format:
Likely a physical printed manual, as indicated by dealership technician usage. If digital, a searchable PDF.
Print Quality
Quality:
High-quality paper stock with clear text and diagrams, designed for durability in a workshop environment.
Binding Type
Binding:
Likely a durable comb binding or spiral binding for lay-flat use in a workshop.
Paper Type
Paper:
Durable, often coated paper to resist grease and shop wear.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
2.7L V6 SOHC (EER engine code)
Displacement:
2736 cc (167 cubic inches)
Bore X Stroke:
91.0 mm x 87.0 mm (3.58 in x 3.43 in)
Compression Ratio:
9.7:1
Horsepower:
180 hp @ 5500 rpm
Torque:
180 lb-ft @ 4000 rpm
Secondary Engine Option
Engine Code And Type:
2.4L DOHC I4 (ED3 engine code)
Displacement:
2378 cc (145 cubic inches)
Horsepower:
150 hp @ 5500 rpm
Torque:
165 lb-ft @ 4000 rpm
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Requirement:
87 Octane Unleaded Gasoline (minimum)
Ignition System
Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) technology for the 2.7L V6, and coil-on-plug for the 2.4L I4.
Cooling System
Coolant Type:
Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, HOAT compatible.
Lubrication System
Oil Capacity 2.7L:
4.5 US quarts (4.3 liters) with filter change
Oil Capacity 2.4L:
4.0 US quarts (3.8 liters) with filter change
Recommended Oil Viscosity:
SAE 5W-30 (for most conditions)
🔧 Transmission
Standard
Type And Gears:
4-Speed Automatic Transmission (41TE for 2.7L V6, 40TE for 2.4L I4)
Optional
Type And Gears:
5-Speed Manual Transmission (available on select 2.4L I4 models)
Features
Automatic Transmission Control:
Electronically controlled with multiple shift modes.
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Chrysler Material Standard MS-9602)
Manual Transmission Fluid:
Mopar Manual Transmission Lubricant or equivalent meeting MS-8986 specification.
Fluid Capacity Automatic
Capacity:
Approximately 7.0-8.0 US quarts (6.6-7.6 liters) for refill after draining.
Fluid Capacity Manual
Capacity:
Approximately 2.0-2.5 US quarts (1.9-2.4 liters).
📐 Dimensions
Exterior
Length:
Coupe: 193.7 in (4920 mm); Convertible: 193.7 in (4920 mm); Sedan: 193.7 in (4920 mm)
Width:
70.2 in (1783 mm)
Height:
Coupe: 53.9 in (1369 mm); Convertible: 53.5 in (1359 mm); Sedan: 57.1 in (1450 mm)
Wheelbase:
109.7 in (2786 mm)
Interior
Passenger Volume:
Approximately 99-100 cubic feet, varying by body style.
Cargo
Trunk Volume:
Coupe: 12.1 cu ft; Convertible: 7.7 cu ft (with top up); Sedan: 15.6 cu ft
Weights
Curb Weight Est:
3200 - 3600 lbs (1451 - 1633 kg), depending on model and engine.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Driver: 5-star; Passenger: 4-star (for 2004 model year, specific ratings may vary slightly)
NHTSA Side Impact:
Front Passenger: 4-star; Rear Passenger: 4-star (for 2004 model year, specific ratings may vary slightly)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Traction Control:
Optional Traction Control System (TCS) available.
Passive Features
Airbags:
Standard front driver and passenger airbags. Optional side curtain airbags available on some models.
Seatbelts:
Three-point seatbelts for all occupants, front seatbelt pretensioners.
Rollover Protection:
Reinforced A-pillars and structural enhancements for convertible models.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player. Optional premium Infinity sound system with amplifier and subwoofer available on higher trims.
Navigation:
Optional factory navigation system was available on some higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Anti Theft:
Factory immobilizer system.
Connectivity
Auxiliary Input:
Not typically equipped with factory auxiliary input jacks; aftermarket solutions may be required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil. For severe driving conditions, shorten intervals.
Tire Rotation Interval:
Every 7,500 miles (12,000 km)
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect annually, replace as needed or every 15,000 miles (24,000 km).
Spark Plugs 2.7L V6:
Platinum-tipped spark plugs, typically recommend replacement every 100,000 miles (160,000 km).
Spark Plugs 2.4L I4:
Iridium-tipped spark plugs, typically recommend replacement every 100,000 miles (160,000 km).
Transmission Fluid Change:
Inspect every 30,000 miles (48,000 km), change fluid and filter as needed or every 60,000 miles (96,000 km) for normal service.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Mopar Power Steering Fluid or a Dexron III/Mercon compatible fluid.
Known Issues
2.7L V6 Head Gaskets:
The 2.7L V6 engine is known for potential head gasket failures due to design characteristics and coolant leaks. Regular coolant level checks and prompt attention to overheating are critical.
Transmission Shifting:
Some owners have reported occasional rough shifting or hesitation from the automatic transmissions. Proper fluid maintenance is key to longevity.
Convertible Top Mechanism:
As with many convertibles, the power top mechanism can be prone to wear and require lubrication or adjustment over time. The manual will detail specific lubrication points and troubleshooting.
HVAC Blend Door Actuators:
Common on many vehicles of this era, the blend door actuators for the climate control system can fail, leading to improper air temperature control.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing stylish and comfortable vehicles, often with a focus on American design and value. The Sebring lineage traces back to earlier Chrysler models with sporty aspirations.
Model Evolution
Second Gen Introduction:
The second generation Sebring (JR platform) was introduced for the 2001 model year, replacing the previous Sebring coupe and convertible which shared platforms with Mitsubishi. This generation was developed in-house by Chrysler.
2004 Updates:
Minor updates for 2004 likely included feature packaging adjustments and potentially new color options, but no major redesign.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA (for most models)
Production Years Second Gen:
2001-2006
🏆 Awards & Recognition
Recognitions
Ward Ten Best Engines:
The 2.7L V6 engine was recognized by Ward's AutoWorld as one of the '10 Best Engines' in 2000, highlighting its smooth operation and power delivery for its class.
Ratings
Consumer Reports:
Consumer Reports ratings for the 2004 Sebring varied across body styles and engine choices, with some models receiving average to below-average scores for predicted reliability.
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