2004 Dodge SRT-4 and Neon Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon / SRT-4 Year: 2004 Generation Neon Platform Code: PL (Second Generation) 👋 Introduction Market Position Target Audience: Ideal for Do-It-Yourselfers (DIYers) and professional mechanics seeking detailed repair and maintenance information for the 2004 Dodge Neon and SRT-4. Key Features Delivery Method: INSTANT DOWNLOAD, saving time and costs associated with postage and packaging. 📋 Manual Details Coverage Coverage Areas: Introduction, Lubrication & Maintenance, Suspension, Driveline, Brakes, Clutch, Cooling, Audio/Video, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control, Component and System Index Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of engine mechanicals, fuel delivery, ignition, emission controls, cooling, and lubrication for both standard Neon and SRT-4 variants. Drivetrain And Transmission: Includes service and repair procedures for the transaxle (manual and automatic), clutch assembly (SRT-4 specific), driveline components, and axles. Chassis And Suspension: Comprehensive coverage of steering, suspension components (front and rear), brakes (including ABS), frame, bumpers, and wheels/tires. Electrical And Electronics: Extensive information on wiring diagrams, electronic control modules (ECMs), instrument cluster, audio/video systems, lighting, power systems, horn, speed control, and theft security. Body And Comfort: Details on body repair, frame, bumpers, heating and air conditioning (HVAC), and interior systems like chime/buzzer and message systems. Emissions Control: Detailed information on emission control systems, including catalytic converters, oxygen sensors, EGR systems, and evaporative emission control (EVAP). Procedures Included Maintenance And Lubrication: Covers routine maintenance schedules, fluid types and capacities, lubrication points, filter replacement, and general upkeep. Diagnostic Procedures: Includes troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, and step-by-step diagnostic strategies for various systems. Repair And Rebuild: Detailed instructions for disassembly, repair, and reassembly of major vehicle components, including engine, transmission, brakes, and suspension. Component Replacement: Step-by-step guidance for replacing common wear items and major components such as alternators, starters, water pumps, fuel pumps, and more. Wiring Diagrams: Comprehensive and high-quality wiring schematics for all major electrical systems, crucial for electrical troubleshooting and repair. Body And Trim Repair: Instructions for body panel removal/installation, bumper repair, and interior trim panel access and replacement. Air Conditioning Service: Covers HVAC system components, refrigerant charging, component diagnosis and replacement, and leak detection. Wheel Alignment: Specifications and procedures for front and rear wheel alignment, crucial for tire wear and handling. Timing Belt Replacement: While the 2.4L turbo in the SRT-4 uses a timing chain, the 2.0L engines may have timing belts. The manual will detail replacement procedures if applicable to the covered variants. Technical Depth Depth Of Coverage: Encompasses everything from basic preventive maintenance to complex mechanical and electrical system overhauls, suitable for both DIY enthusiasts and professional technicians. Torque Specifications: Includes precise torque values for all critical fasteners, essential for accurate engine, transmission, suspension, and brake component assembly. Diagnostic Trouble Codes: Provides detailed lists of OBD-II diagnostic trouble codes (DTCs), their meanings, and troubleshooting steps for identifying and resolving system malfunctions. Schematics: Includes detailed electrical schematics, vacuum routing diagrams, and exploded views for mechanical assemblies, aiding in precise identification and repair. 📊 Manual Specifications File Quality Print Quality: High quality diagrams and instructions, printable pages. Compatibility Software Requirements: Compatible with all versions of Windows & Mac, requires Adobe PDF Reader. Page Count Estimated Page Count: While not explicitly stated, comprehensive workshop manuals typically range from 1,000 to 3,000 pages, given the extensive coverage listed. Format Searchability: PDF format typically allows for text searching, enabling quick access to specific information. ⚙️ Engine Specifications Primary Engine Neon Engine: 2.0L DOHC 16-Valve 4-Cylinder (Non-Turbocharged). Specific output: ~130-150 horsepower, depending on exact trim and configuration. Torque: ~135-145 lb-ft. Srt-4 Engine: 2.4L DOHC 16-Valve Turbocharged 4-Cylinder (Chrysler World Engine). Specific output: 205-225 horsepower (depending on exact calibration/market), Torque: ~240-260 lb-ft. Features include a Mitsubishi TD04-13G turbocharger and intercooler. Fuel System Fuel System Type: Electronic Fuel Injection (EFI) with sequential port injection for both models. SRT-4 utilizes higher-flow injectors and a more robust fuel pump. Fuel Pressure: Refer to manual for specific fuel pressure specifications for naturally aspirated and turbocharged engines. Performance Srt-4 0-60 Mph: Approximately 5.7 - 6.2 seconds, depending on driver skill and conditions. Neon 0-60 Mph: Approximately 8.0 - 9.5 seconds, depending on engine and transmission. Srt-4 Horsepower: 205-225 hp Srt-4 Torque: 240-260 lb-ft Engine Codes Neon Engine Codes: Common engine codes include A588 for the 2.0L SOHC and D588 for the 2.0L DOHC. The SRT-4 uses the E55 (2.4L Turbo). Srt-4 Engine Code: E55 (2.4L DOHC Turbocharged) 🔧 Transmission Neon Transmission Neon Transmission Type: Available with either a 5-speed manual transaxle (Getrag) or a 4-speed automatic transaxle. Srt-4 Transmission Srt-4...
Ideal for Do-It-Yourselfers (DIYers) and professional mechanics seeking detailed repair and maintenance information for the 2004 Dodge Neon and SRT-4.
Key Features
Delivery Method:
INSTANT DOWNLOAD, saving time and costs associated with postage and packaging.
📋 Manual Details
Coverage
Coverage Areas:
Introduction, Lubrication & Maintenance, Suspension, Driveline, Brakes, Clutch, Cooling, Audio/Video, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control, Component and System Index
Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage of engine mechanicals, fuel delivery, ignition, emission controls, cooling, and lubrication for both standard Neon and SRT-4 variants.
Drivetrain And Transmission:
Includes service and repair procedures for the transaxle (manual and automatic), clutch assembly (SRT-4 specific), driveline components, and axles.
Chassis And Suspension:
Comprehensive coverage of steering, suspension components (front and rear), brakes (including ABS), frame, bumpers, and wheels/tires.
Electrical And Electronics:
Extensive information on wiring diagrams, electronic control modules (ECMs), instrument cluster, audio/video systems, lighting, power systems, horn, speed control, and theft security.
Body And Comfort:
Details on body repair, frame, bumpers, heating and air conditioning (HVAC), and interior systems like chime/buzzer and message systems.
Emissions Control:
Detailed information on emission control systems, including catalytic converters, oxygen sensors, EGR systems, and evaporative emission control (EVAP).
Procedures Included
Maintenance And Lubrication:
Covers routine maintenance schedules, fluid types and capacities, lubrication points, filter replacement, and general upkeep.
Diagnostic Procedures:
Includes troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, and step-by-step diagnostic strategies for various systems.
Repair And Rebuild:
Detailed instructions for disassembly, repair, and reassembly of major vehicle components, including engine, transmission, brakes, and suspension.
Component Replacement:
Step-by-step guidance for replacing common wear items and major components such as alternators, starters, water pumps, fuel pumps, and more.
Wiring Diagrams:
Comprehensive and high-quality wiring schematics for all major electrical systems, crucial for electrical troubleshooting and repair.
Body And Trim Repair:
Instructions for body panel removal/installation, bumper repair, and interior trim panel access and replacement.
Air Conditioning Service:
Covers HVAC system components, refrigerant charging, component diagnosis and replacement, and leak detection.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment, crucial for tire wear and handling.
Timing Belt Replacement:
While the 2.4L turbo in the SRT-4 uses a timing chain, the 2.0L engines may have timing belts. The manual will detail replacement procedures if applicable to the covered variants.
Technical Depth
Depth Of Coverage:
Encompasses everything from basic preventive maintenance to complex mechanical and electrical system overhauls, suitable for both DIY enthusiasts and professional technicians.
Torque Specifications:
Includes precise torque values for all critical fasteners, essential for accurate engine, transmission, suspension, and brake component assembly.
Diagnostic Trouble Codes:
Provides detailed lists of OBD-II diagnostic trouble codes (DTCs), their meanings, and troubleshooting steps for identifying and resolving system malfunctions.
Schematics:
Includes detailed electrical schematics, vacuum routing diagrams, and exploded views for mechanical assemblies, aiding in precise identification and repair.
📊 Manual Specifications
File Quality
Print Quality:
High quality diagrams and instructions, printable pages.
Compatibility
Software Requirements:
Compatible with all versions of Windows & Mac, requires Adobe PDF Reader.
Page Count
Estimated Page Count:
While not explicitly stated, comprehensive workshop manuals typically range from 1,000 to 3,000 pages, given the extensive coverage listed.
Format
Searchability:
PDF format typically allows for text searching, enabling quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Neon Engine:
2.0L DOHC 16-Valve 4-Cylinder (Non-Turbocharged). Specific output: ~130-150 horsepower, depending on exact trim and configuration. Torque: ~135-145 lb-ft.
Srt-4 Engine:
2.4L DOHC 16-Valve Turbocharged 4-Cylinder (Chrysler World Engine). Specific output: 205-225 horsepower (depending on exact calibration/market), Torque: ~240-260 lb-ft. Features include a Mitsubishi TD04-13G turbocharger and intercooler.
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI) with sequential port injection for both models. SRT-4 utilizes higher-flow injectors and a more robust fuel pump.
Fuel Pressure:
Refer to manual for specific fuel pressure specifications for naturally aspirated and turbocharged engines.
Performance
Srt-4 0-60 Mph:
Approximately 5.7 - 6.2 seconds, depending on driver skill and conditions.
Neon 0-60 Mph:
Approximately 8.0 - 9.5 seconds, depending on engine and transmission.
Srt-4 Horsepower:
205-225 hp
Srt-4 Torque:
240-260 lb-ft
Engine Codes
Neon Engine Codes:
Common engine codes include A588 for the 2.0L SOHC and D588 for the 2.0L DOHC. The SRT-4 uses the E55 (2.4L Turbo).
Srt-4 Engine Code:
E55 (2.4L DOHC Turbocharged)
🔧 Transmission
Neon Transmission
Neon Transmission Type:
Available with either a 5-speed manual transaxle (Getrag) or a 4-speed automatic transaxle.
Srt-4 Transmission
Srt-4 Transmission Type:
Exclusively equipped with a 5-speed manual transaxle (Getrag '280' series).
Features
Srt-4 Clutch:
SRT-4 utilizes a heavier-duty clutch assembly designed to handle the increased torque of the turbocharged engine.
📐 Dimensions
Exterior
Wheelbase:
~104.3 inches (2649 mm)
Length:
~174.4 inches (4430 mm)
Weights
Curb Weight:
Approximately 2750-2900 lbs (Neon), ~3000-3150 lbs (SRT-4), varies by configuration.
Interior
Passenger Volume:
Approximately 95 cubic feet.
Cargo
Trunk Capacity:
Approximately 13.0 cubic feet.
🛡️ Safety Features
Passive Features
Airbags:
Front airbags standard. Side airbags optional or standard on certain trims.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on Neon, standard on SRT-4.
Traction Control:
Traction Control System (TCS) available on some models, especially SRT-4.
💡 Technology Features
Infotainment
Audio System:
Factory radio systems typically included AM/FM, CD player, and cassette tape player. Optional premium sound systems available.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level, controlled via steering wheel or dashboard stalk.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months for synthetic oil, or 3,000 miles for conventional oil. Consult specific vehicle maintenance schedule for exact intervals.
Spark Plug Replacement:
Intervals vary, but typically around 60,000-100,000 miles for platinum or iridium plugs. SRT-4 may have specific recommendations due to turbocharging.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 is recommended for both naturally aspirated and turbocharged engines. SRT-4 may specify synthetic 5W-30. Consult manual for specific viscosity and API service rating.
Coolant Type:
Chrysler specification HOAT (Hybrid Organic Acid Technology) coolant, typically a pink or orange color. Use Mopar OAT coolant or equivalent.
Transmission Fluid:
Manual Transaxle: SAE 75W-90 GL-4. Automatic Transaxle: ATF+4 (MS-9602). SRT-4 manual transaxle requires specific fluid type for longevity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on system configuration. Consult manual for specific application.
Power Steering Fluid:
Refer to manual for specific type, often ATF+4 or a dedicated power steering fluid.
Known Issues
Common Issues Srt-4:
Turbocharger wastegate rattle, clutch wear (especially in modified vehicles), catalytic converter failure, and occasional head gasket issues under high stress.
Common Issues Neon:
Oil leaks (valve cover gasket, oil pan gasket), front suspension components (ball joints, tie rods), and A/C system performance can be common.
📚 Vehicle History
Model Evolution
Neon Generation:
This manual covers the second generation Dodge Neon (PL platform), produced from 2000-2005. The SRT-4 was introduced as a high-performance variant for the 2003 model year.
Srt-4 Development:
The SRT-4 (Street and Racing Technology) variant was engineered to be a high-performance, affordable tuner car, incorporating many upgrades over the standard Neon.