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2004 Land Rover Range Rover (L322) Service and Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Land Rover Model: Range Rover Model Code: L322 Model Year: 2004 Codes Chassis Codes: L322 ๐Ÿ‘‹ Introduction Market Position Positioning: Flagship luxury SUV, known for its off-road capability and opulent interior. Competitive Analysis Competitors: Competed with vehicles like the Mercedes-Benz M-Class, BMW X5, Lexus RX, and Porsche Cayenne. Key Features Features Of 2004 Model: Independent front suspension (a major L322 upgrade), advanced Terrain Response system (introduced later, but electronic systems laid groundwork), premium interior materials, robust V8 engines. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Specificity: Specific to the 2004 Land Rover Range Rover (L322), not generic Technician Level: Official dealer technician manual Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive service manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Printed (assumed, typical for dealer manuals) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, lubrication, cooling system. Engine Management: Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics, sensors, actuators. Transmission: ZF 6HP26 automatic transmission service, overhaul, electronic control, fluid specifications, torque converter. Drivetrain: Four-wheel drive system (BMW xDrive based), transfer case, differentials, driveshafts, CV joints. Suspension: Adaptive Ride Height (ARH) air suspension system, components, sensors, control module, maintenance, repair. Steering: Power steering system, steering rack, tie rods, steering column, hydraulic fluid specifications. Brakes: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), traction control, brake fluid specifications, component replacement, bleeding procedures. Body And Chassis: Chassis structure, body panels, doors, hood, tailgate, hinges, locks, interior trim, exterior trim. Electrical System: 12V battery, charging system, starter motor, lighting (headlights, taillights, interior), fuses, relays. Electronics And Modules: Body Control Module (BCM), Gateway Module, infotainment system, navigation, climate control module, parking sensors. Climate Control: HVAC system, air conditioning, heating, climate control unit, blower motor, refrigerant specifications. Safety Systems: Airbag system (SRS), seat belts, pre-tensioners, occupant detection sensors. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, fluid checks and top-offs. Diagnostic Troubleshooting: Systematic fault finding for all major vehicle systems, diagnostic trouble codes (DTCs), symptom-based diagnosis. Component Replacement: Detailed step-by-step instructions for replacing major and minor components across all systems. Overhaul And Rebuild: Comprehensive procedures for the overhaul of engines, transmissions, differentials, and suspension components. Electrical Diagnosis And Repair: Wiring diagrams, circuit testing, component testing, repair of electrical faults. Programming And Adaptation: Procedures for module programming, key coding, and component adaptation using diagnostic tools. Bodywork Repair: Panel alignment, dent repair, rust prevention and repair, glass replacement, bumper repair/replacement. Interior Trim Removal: Detailed guidance on removing and refitting door cards, dashboard panels, headliner, seats, and trim pieces for access. Lighting System Repair: Headlight and taillight bulb replacement, headlight aiming, wiring for lighting circuits. Key Programming And Immobilizer: Procedures for programming new keys and diagnosing immobilizer system faults. Technical Depth Depth: Full workshop level; covers everything from basic fluid changes to complex electronic diagnostics and complete engine/transmission rebuilds. Data Provided: Torque specifications, clearance measurements, diagnostic parameters, wiring schematics, flow charts. ๐Ÿ“Š Manual Specifications File Format Format Detail: Likely a bound book with high-quality paper, designed for workshop durability. Print Quality Quality: High resolution printing with clear diagrams and text. Binding Type Binding: Spiral-bound or perfect-bound for ease of use and lay-flat capability. Paper Type Paper: Durable, often coated paper to resist grease and dirt in a workshop environment. โš™๏ธ Engine Specifications Primary Engine Engine Code: 4.4L V8 (BMW M62TU or similar) Engine Type: Naturally Aspirated V8, DOHC, 32-valve Performance Horsepower: Approx. 282 hp @ 5400 rpm Torque: Approx. 325 lb-ft @ 3600 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (API SJ/SL or ACEA A3/B3/B4) Fluid Capacities Engine Oil Capacity: Approx. 7.5 liters (with filter) Other Engines Supercharged Variant Available: Yes, 4.4L Supercharged V8 (BMW S62 based or similar) in some markets/trims, offering higher performance. ๐Ÿ”ง Transmission Standard Type: ZF 6HP26 6-speed automatic transmission Optional Optional Transmissions: N/A for this model year; 6-speed automatic was standard across variants. Features Drivetrain Control: Electronic Shift Control, Steptronic manual shift mode. Fluid Specifications Transmission Fluid Type: ESSO LT 71141 or equivalent (ZF LifeguardFluid 5) Fluid Capacities Transmission Fluid Capacity: Approx. 8.5 liters (dry fill) ๐Ÿ“ Dimensions Exterior Length: Approx. 4950 mm (194.9 in) Width: Approx. 1956 mm (77.0 in) Height: Approx. 1850 mm (72.8 in) (with standard suspension) Weights Curb Weight: Approx. 2250 kg - 2350 kg (4960 lbs - 5180 lbs) depending on specification. Gross Vehicle Weight Rating: Approx. 3000 kg (6614 lbs) Wheel Specifications Wheel Base: Approx. 2885 mm (113.6 in) Bolt Pattern: 5 x 120 mm Wheel Size Standard: 18-inch alloy wheels Tire...
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2004 Land Rover Range Rover (L322) Service and Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Land Rover
Model:
Range Rover
Model Code:
L322
Model Year:
2004
Codes
Chassis Codes:
L322
๐Ÿ‘‹ Introduction
Market Position
Positioning:
Flagship luxury SUV, known for its off-road capability and opulent interior.
Competitive Analysis
Competitors:
Competed with vehicles like the Mercedes-Benz M-Class, BMW X5, Lexus RX, and Porsche Cayenne.
Key Features
Features Of 2004 Model:
Independent front suspension (a major L322 upgrade), advanced Terrain Response system (introduced later, but electronic systems laid groundwork), premium interior materials, robust V8 engines.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Specificity:
Specific to the 2004 Land Rover Range Rover (L322), not generic
Technician Level:
Official dealer technician manual
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Printed (assumed, typical for dealer manuals)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, lubrication, cooling system.
Engine Management:
Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics, sensors, actuators.
Transmission:
ZF 6HP26 automatic transmission service, overhaul, electronic control, fluid specifications, torque converter.
Drivetrain:
Four-wheel drive system (BMW xDrive based), transfer case, differentials, driveshafts, CV joints.
Suspension:
Adaptive Ride Height (ARH) air suspension system, components, sensors, control module, maintenance, repair.
Steering:
Power steering system, steering rack, tie rods, steering column, hydraulic fluid specifications.
Brakes:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), traction control, brake fluid specifications, component replacement, bleeding procedures.
Body And Chassis:
Chassis structure, body panels, doors, hood, tailgate, hinges, locks, interior trim, exterior trim.
Electrical System:
12V battery, charging system, starter motor, lighting (headlights, taillights, interior), fuses, relays.
Electronics And Modules:
Body Control Module (BCM), Gateway Module, infotainment system, navigation, climate control module, parking sensors.
Climate Control:
HVAC system, air conditioning, heating, climate control unit, blower motor, refrigerant specifications.
Safety Systems:
Airbag system (SRS), seat belts, pre-tensioners, occupant detection sensors.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, fluid checks and top-offs.
Diagnostic Troubleshooting:
Systematic fault finding for all major vehicle systems, diagnostic trouble codes (DTCs), symptom-based diagnosis.
Component Replacement:
Detailed step-by-step instructions for replacing major and minor components across all systems.
Overhaul And Rebuild:
Comprehensive procedures for the overhaul of engines, transmissions, differentials, and suspension components.
Electrical Diagnosis And Repair:
Wiring diagrams, circuit testing, component testing, repair of electrical faults.
Programming And Adaptation:
Procedures for module programming, key coding, and component adaptation using diagnostic tools.
Bodywork Repair:
Panel alignment, dent repair, rust prevention and repair, glass replacement, bumper repair/replacement.
Interior Trim Removal:
Detailed guidance on removing and refitting door cards, dashboard panels, headliner, seats, and trim pieces for access.
Lighting System Repair:
Headlight and taillight bulb replacement, headlight aiming, wiring for lighting circuits.
Key Programming And Immobilizer:
Procedures for programming new keys and diagnosing immobilizer system faults.
Technical Depth
Depth:
Full workshop level; covers everything from basic fluid changes to complex electronic diagnostics and complete engine/transmission rebuilds.
Data Provided:
Torque specifications, clearance measurements, diagnostic parameters, wiring schematics, flow charts.
๐Ÿ“Š Manual Specifications
File Format
Format Detail:
Likely a bound book with high-quality paper, designed for workshop durability.
Print Quality
Quality:
High resolution printing with clear diagrams and text.
Binding Type
Binding:
Spiral-bound or perfect-bound for ease of use and lay-flat capability.
Paper Type
Paper:
Durable, often coated paper to resist grease and dirt in a workshop environment.
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
4.4L V8 (BMW M62TU or similar)
Engine Type:
Naturally Aspirated V8, DOHC, 32-valve
Performance
Horsepower:
Approx. 282 hp @ 5400 rpm
Torque:
Approx. 325 lb-ft @ 3600 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API SJ/SL or ACEA A3/B3/B4)
Fluid Capacities
Engine Oil Capacity:
Approx. 7.5 liters (with filter)
Other Engines
Supercharged Variant Available:
Yes, 4.4L Supercharged V8 (BMW S62 based or similar) in some markets/trims, offering higher performance.
๐Ÿ”ง Transmission
Standard
Type:
ZF 6HP26 6-speed automatic transmission
Optional
Optional Transmissions:
N/A for this model year; 6-speed automatic was standard across variants.
Features
Drivetrain Control:
Electronic Shift Control, Steptronic manual shift mode.
Fluid Specifications
Transmission Fluid Type:
ESSO LT 71141 or equivalent (ZF LifeguardFluid 5)
Fluid Capacities
Transmission Fluid Capacity:
Approx. 8.5 liters (dry fill)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4950 mm (194.9 in)
Width:
Approx. 1956 mm (77.0 in)
Height:
Approx. 1850 mm (72.8 in) (with standard suspension)
Weights
Curb Weight:
Approx. 2250 kg - 2350 kg (4960 lbs - 5180 lbs) depending on specification.
Gross Vehicle Weight Rating:
Approx. 3000 kg (6614 lbs)
Wheel Specifications
Wheel Base:
Approx. 2885 mm (113.6 in)
Bolt Pattern:
5 x 120 mm
Wheel Size Standard:
18-inch alloy wheels
Tire Size Standard:
255/55 R18
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Crash Test:
4 Stars (Driver), 4 Stars (Passenger) - 2004 Model Year
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS) and Dynamic Stability Control (DSC)
Hill Descent Control:
Standard Hill Descent Control (HDC)
Passive Features
Airbags:
Front airbags, side curtain airbags, front side airbags.
Seatbelts:
3-point seat belts with pretensioners and load limiters.
๐Ÿ’ก Technology Features
Infotainment
System Name:
Touchscreen Navigation System (often BMW-derived 'Professional' system for the era)
Features:
GPS Navigation, CD player, Radio, Cassette player (early models), potentially Harman Kardon audio system.
Driver Assistance
Cruise Control:
Standard Cruise Control.
Parking Assistance:
Rear parking sensors available on some trims.
Connectivity
Phone Integration:
Bluetooth hands-free system available as an option or on higher trims.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil).
Transmission Fluid Interval:
Every 60,000 miles or 4 years for optimal performance, although ZF recommended longer intervals initially. Dealer manuals often advise more frequent changes for longevity.
Coolant Change Interval:
Every 5 years or 60,000 miles.
Spark Plug Interval:
Every 60,000 - 100,000 miles depending on spark plug type (original iridium plugs have long life).
Fluid Specifications
Brake Fluid Type:
DOT 4 (Low Viscosity, e.g., DOT 4 LV)
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid.
Coolant Type:
OAT (Organic Acid Technology) coolant, typically blue or green, specific Land Rover specification.
Known Issues
Common Problems:
Air suspension compressor failure, EAS system leaks, radiator end tank cracks, LCM (LCM) module failures, coolant leaks, headliner sagging, tailgate struts, ignition coil failures.
Preventative Maintenance:
Regular servicing of the air suspension system, timely coolant changes, and checking for vacuum leaks can mitigate common issues.
๐Ÿ“š Vehicle History
Brand Heritage
Land Rover Legacy:
Renowned for off-road prowess and luxury, tracing roots back to the original Land Rover Series.
Model Evolution
L322 Generation:
This L322 generation, introduced in 2002, marked a significant shift with BMW's influence (powertrain, chassis design) before Land Rover's acquisition by Ford.
2004 Updates:
While 2002 was the major redesign, 2004 saw minor refinements, often including updated feature packaging and potential minor engine/transmission control tweaks.
Production
Manufacturing Plant:
Solihull, West Midlands, United Kingdom
Production Years For L322:
2002-2012
๐Ÿ† Awards & Recognition
Recognitions
Awards General:
While specific awards for the 2004 model year are less publicized, the L322 generation was generally well-regarded for its blend of luxury and off-road capability, often appearing in 'best luxury SUV' lists of its time.
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