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2004 Land Rover Range Rover (L322) Service and Repair Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Land Rover Model: Range Rover Model Code: L322 Model Year: 2004 Codes Chassis Codes: L322 👋 Introduction Market Position Positioning: Flagship luxury SUV, known for its off-road capability and opulent interior. Competitive Analysis Competitors: Competed with vehicles like the Mercedes-Benz M-Class, BMW X5, Lexus RX, and Porsche Cayenne. Key Features Features Of 2004 Model: Independent front suspension (a major L322 upgrade), advanced Terrain Response system (introduced later, but electronic systems laid groundwork), premium interior materials, robust V8 engines. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Specificity: Specific to the 2004 Land Rover Range Rover (L322), not generic Technician Level: Official dealer technician manual Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive service manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Printed (assumed, typical for dealer manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, lubrication, cooling system. Engine Management: Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics, sensors, actuators. Transmission: ZF 6HP26 automatic transmission service, overhaul, electronic control, fluid specifications, torque converter. Drivetrain: Four-wheel drive system (BMW xDrive based), transfer case, differentials, driveshafts, CV joints. Suspension: Adaptive Ride Height (ARH) air suspension system, components, sensors, control module, maintenance, repair. Steering: Power steering system, steering rack, tie rods, steering column, hydraulic fluid specifications. Brakes: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), traction control, brake fluid specifications, component replacement, bleeding procedures. Body And Chassis: Chassis structure, body panels, doors, hood, tailgate, hinges, locks, interior trim, exterior trim. Electrical System: 12V battery, charging system, starter motor, lighting (headlights, taillights, interior), fuses, relays. Electronics And Modules: Body Control Module (BCM), Gateway Module, infotainment system, navigation, climate control module, parking sensors. Climate Control: HVAC system, air conditioning, heating, climate control unit, blower motor, refrigerant specifications. Safety Systems: Airbag system (SRS), seat belts, pre-tensioners, occupant detection sensors. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, fluid checks and top-offs. Diagnostic Troubleshooting: Systematic fault finding for all major vehicle systems, diagnostic trouble codes (DTCs), symptom-based diagnosis. Component Replacement: Detailed step-by-step instructions for replacing major and minor components across all systems. Overhaul And Rebuild: Comprehensive procedures for the overhaul of engines, transmissions, differentials, and suspension components. Electrical Diagnosis And Repair: Wiring diagrams, circuit testing, component testing, repair of electrical faults. Programming And Adaptation: Procedures for module programming, key coding, and component adaptation using diagnostic tools. Bodywork Repair: Panel alignment, dent repair, rust prevention and repair, glass replacement, bumper repair/replacement. Interior Trim Removal: Detailed guidance on removing and refitting door cards, dashboard panels, headliner, seats, and trim pieces for access. Lighting System Repair: Headlight and taillight bulb replacement, headlight aiming, wiring for lighting circuits. Key Programming And Immobilizer: Procedures for programming new keys and diagnosing immobilizer system faults. Technical Depth Depth: Full workshop level; covers everything from basic fluid changes to complex electronic diagnostics and complete engine/transmission rebuilds. Data Provided: Torque specifications, clearance measurements, diagnostic parameters, wiring schematics, flow charts. 📊 Manual Specifications File Format Format Detail: Likely a bound book with high-quality paper, designed for workshop durability. Print Quality Quality: High resolution printing with clear diagrams and text. Binding Type Binding: Spiral-bound or perfect-bound for ease of use and lay-flat capability. Paper Type Paper: Durable, often coated paper to resist grease and dirt in a workshop environment. ⚙️ Engine Specifications Primary Engine Engine Code: 4.4L V8 (BMW M62TU or similar) Engine Type: Naturally Aspirated V8, DOHC, 32-valve Performance Horsepower: Approx. 282 hp @ 5400 rpm Torque: Approx. 325 lb-ft @ 3600 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (API SJ/SL or ACEA A3/B3/B4) Fluid Capacities Engine Oil Capacity: Approx. 7.5 liters (with filter) Other Engines Supercharged Variant Available: Yes, 4.4L Supercharged V8 (BMW S62 based or similar) in some markets/trims, offering higher performance. 🔧 Transmission Standard Type: ZF 6HP26 6-speed automatic transmission Optional Optional Transmissions: N/A for this model year; 6-speed automatic was standard across variants. Features Drivetrain Control: Electronic Shift Control, Steptronic manual shift mode. Fluid Specifications Transmission Fluid Type: ESSO LT 71141 or equivalent (ZF LifeguardFluid 5) Fluid Capacities Transmission Fluid Capacity: Approx. 8.5 liters (dry fill) 📐 Dimensions Exterior Length: Approx. 4950 mm (194.9 in) Width: Approx. 1956 mm (77.0 in) Height: Approx. 1850 mm (72.8 in) (with standard suspension) Weights Curb Weight: Approx. 2250 kg - 2350 kg (4960 lbs - 5180 lbs) depending on specification. Gross Vehicle Weight Rating: Approx. 3000 kg (6614 lbs) Wheel Specifications Wheel Base: Approx. 2885 mm (113.6 in) Bolt Pattern: 5 x 120 mm Wheel Size Standard: 18-inch alloy wheels Tire...
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2004 Land Rover Range Rover (L322) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Range Rover
Model Code:
L322
Model Year:
2004
Codes
Chassis Codes:
L322
👋 Introduction
Market Position
Positioning:
Flagship luxury SUV, known for its off-road capability and opulent interior.
Competitive Analysis
Competitors:
Competed with vehicles like the Mercedes-Benz M-Class, BMW X5, Lexus RX, and Porsche Cayenne.
Key Features
Features Of 2004 Model:
Independent front suspension (a major L322 upgrade), advanced Terrain Response system (introduced later, but electronic systems laid groundwork), premium interior materials, robust V8 engines.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Specificity:
Specific to the 2004 Land Rover Range Rover (L322), not generic
Technician Level:
Official dealer technician manual
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Printed (assumed, typical for dealer manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, lubrication, cooling system.
Engine Management:
Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics, sensors, actuators.
Transmission:
ZF 6HP26 automatic transmission service, overhaul, electronic control, fluid specifications, torque converter.
Drivetrain:
Four-wheel drive system (BMW xDrive based), transfer case, differentials, driveshafts, CV joints.
Suspension:
Adaptive Ride Height (ARH) air suspension system, components, sensors, control module, maintenance, repair.
Steering:
Power steering system, steering rack, tie rods, steering column, hydraulic fluid specifications.
Brakes:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), traction control, brake fluid specifications, component replacement, bleeding procedures.
Body And Chassis:
Chassis structure, body panels, doors, hood, tailgate, hinges, locks, interior trim, exterior trim.
Electrical System:
12V battery, charging system, starter motor, lighting (headlights, taillights, interior), fuses, relays.
Electronics And Modules:
Body Control Module (BCM), Gateway Module, infotainment system, navigation, climate control module, parking sensors.
Climate Control:
HVAC system, air conditioning, heating, climate control unit, blower motor, refrigerant specifications.
Safety Systems:
Airbag system (SRS), seat belts, pre-tensioners, occupant detection sensors.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, fluid checks and top-offs.
Diagnostic Troubleshooting:
Systematic fault finding for all major vehicle systems, diagnostic trouble codes (DTCs), symptom-based diagnosis.
Component Replacement:
Detailed step-by-step instructions for replacing major and minor components across all systems.
Overhaul And Rebuild:
Comprehensive procedures for the overhaul of engines, transmissions, differentials, and suspension components.
Electrical Diagnosis And Repair:
Wiring diagrams, circuit testing, component testing, repair of electrical faults.
Programming And Adaptation:
Procedures for module programming, key coding, and component adaptation using diagnostic tools.
Bodywork Repair:
Panel alignment, dent repair, rust prevention and repair, glass replacement, bumper repair/replacement.
Interior Trim Removal:
Detailed guidance on removing and refitting door cards, dashboard panels, headliner, seats, and trim pieces for access.
Lighting System Repair:
Headlight and taillight bulb replacement, headlight aiming, wiring for lighting circuits.
Key Programming And Immobilizer:
Procedures for programming new keys and diagnosing immobilizer system faults.
Technical Depth
Depth:
Full workshop level; covers everything from basic fluid changes to complex electronic diagnostics and complete engine/transmission rebuilds.
Data Provided:
Torque specifications, clearance measurements, diagnostic parameters, wiring schematics, flow charts.
📊 Manual Specifications
File Format
Format Detail:
Likely a bound book with high-quality paper, designed for workshop durability.
Print Quality
Quality:
High resolution printing with clear diagrams and text.
Binding Type
Binding:
Spiral-bound or perfect-bound for ease of use and lay-flat capability.
Paper Type
Paper:
Durable, often coated paper to resist grease and dirt in a workshop environment.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.4L V8 (BMW M62TU or similar)
Engine Type:
Naturally Aspirated V8, DOHC, 32-valve
Performance
Horsepower:
Approx. 282 hp @ 5400 rpm
Torque:
Approx. 325 lb-ft @ 3600 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API SJ/SL or ACEA A3/B3/B4)
Fluid Capacities
Engine Oil Capacity:
Approx. 7.5 liters (with filter)
Other Engines
Supercharged Variant Available:
Yes, 4.4L Supercharged V8 (BMW S62 based or similar) in some markets/trims, offering higher performance.
🔧 Transmission
Standard
Type:
ZF 6HP26 6-speed automatic transmission
Optional
Optional Transmissions:
N/A for this model year; 6-speed automatic was standard across variants.
Features
Drivetrain Control:
Electronic Shift Control, Steptronic manual shift mode.
Fluid Specifications
Transmission Fluid Type:
ESSO LT 71141 or equivalent (ZF LifeguardFluid 5)
Fluid Capacities
Transmission Fluid Capacity:
Approx. 8.5 liters (dry fill)
📐 Dimensions
Exterior
Length:
Approx. 4950 mm (194.9 in)
Width:
Approx. 1956 mm (77.0 in)
Height:
Approx. 1850 mm (72.8 in) (with standard suspension)
Weights
Curb Weight:
Approx. 2250 kg - 2350 kg (4960 lbs - 5180 lbs) depending on specification.
Gross Vehicle Weight Rating:
Approx. 3000 kg (6614 lbs)
Wheel Specifications
Wheel Base:
Approx. 2885 mm (113.6 in)
Bolt Pattern:
5 x 120 mm
Wheel Size Standard:
18-inch alloy wheels
Tire Size Standard:
255/55 R18
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4 Stars (Driver), 4 Stars (Passenger) - 2004 Model Year
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS) and Dynamic Stability Control (DSC)
Hill Descent Control:
Standard Hill Descent Control (HDC)
Passive Features
Airbags:
Front airbags, side curtain airbags, front side airbags.
Seatbelts:
3-point seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
System Name:
Touchscreen Navigation System (often BMW-derived 'Professional' system for the era)
Features:
GPS Navigation, CD player, Radio, Cassette player (early models), potentially Harman Kardon audio system.
Driver Assistance
Cruise Control:
Standard Cruise Control.
Parking Assistance:
Rear parking sensors available on some trims.
Connectivity
Phone Integration:
Bluetooth hands-free system available as an option or on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil).
Transmission Fluid Interval:
Every 60,000 miles or 4 years for optimal performance, although ZF recommended longer intervals initially. Dealer manuals often advise more frequent changes for longevity.
Coolant Change Interval:
Every 5 years or 60,000 miles.
Spark Plug Interval:
Every 60,000 - 100,000 miles depending on spark plug type (original iridium plugs have long life).
Fluid Specifications
Brake Fluid Type:
DOT 4 (Low Viscosity, e.g., DOT 4 LV)
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid.
Coolant Type:
OAT (Organic Acid Technology) coolant, typically blue or green, specific Land Rover specification.
Known Issues
Common Problems:
Air suspension compressor failure, EAS system leaks, radiator end tank cracks, LCM (LCM) module failures, coolant leaks, headliner sagging, tailgate struts, ignition coil failures.
Preventative Maintenance:
Regular servicing of the air suspension system, timely coolant changes, and checking for vacuum leaks can mitigate common issues.
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Renowned for off-road prowess and luxury, tracing roots back to the original Land Rover Series.
Model Evolution
L322 Generation:
This L322 generation, introduced in 2002, marked a significant shift with BMW's influence (powertrain, chassis design) before Land Rover's acquisition by Ford.
2004 Updates:
While 2002 was the major redesign, 2004 saw minor refinements, often including updated feature packaging and potential minor engine/transmission control tweaks.
Production
Manufacturing Plant:
Solihull, West Midlands, United Kingdom
Production Years For L322:
2002-2012
🏆 Awards & Recognition
Recognitions
Awards General:
While specific awards for the 2004 model year are less publicized, the L322 generation was generally well-regarded for its blend of luxury and off-road capability, often appearing in 'best luxury SUV' lists of its time.
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