Plymouth Voyager 2004 Workshop Service Repair Manual
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๐ท๏ธ Basic Information
Identification
Make:
Plymouth
Model:
Voyager
Year:
2004
Generation
Generation Code:
NS
Codes
Chassis Code:
Voyager
๐ Introduction
Market Position
Purpose:
Primary resource for repair and service information for the 2004 Plymouth Voyager.
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicle working properly, offers detailed guidance for DIY and professional mechanics.
Key Features
Instruction Format:
Step-by-step instructions, numbered instructions, detailed substeps.
Visual Aids:
Hundreds of photos and illustrations, enlarged inset views, bold figure numbers.
Critical Information Highlight:
Notes, cautions, and warnings throughout each chapter.
Navigation:
Numbered table of contents for fast information retrieval.
Electrical Diagnostics:
Combined troubleshooting, electrical service procedures, and detailed wiring diagrams.
๐ Manual Details
Coverage Areas
Market Coverage:
North America
Vehicle Styles Covered:
All
Page Count
Estimated Page Count:
Hundreds of pages (actual count not specified but implied to be extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine Service And Repair:
Yes
Transmission Service And Repair:
Yes
Brake System:
Yes
Electrical System:
Yes
Wiring Diagrams:
Yes
Suspension System:
Yes
Steering System:
Yes
Cooling System:
Yes
Fuel Injection System:
Yes
Fuel System:
Yes
Emission Control System:
Yes
Heating And Air Conditioning System:
Yes
Engine Control System:
Yes
Chassis And Body:
Yes
Restraint System:
Yes
Interior Components:
Yes
Differential And Drive Axles:
Yes
Axle Systems:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Periodic Lubrication:
Yes
Technical Depth
Depth:
Complete disassembly and reassembly guidance, detailed diagnostics, repair procedures
User Level:
Do-it-yourselfer and experienced mechanic
๐ Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and Mac based operating systems
Print Quality
Printability:
Printable without restriction
Resolution:
Professional quality (implied by 'full professional quality in depth')
Binding Type
Delivery Method:
Download
Storage Option:
Save to hard drive, burn to CD-ROM
Paper Type
Media Type:
Digital (PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Options Implied:
Likely 2.4L DOHC I4 and 3.3L OHV V6 (common for this generation Voyager)
Performance
Horsepower Torque:
Specific figures require consulting the manual, but typical for class were 150-180 hp range.
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI)
๐ง Transmission
Standard
Transmission Type:
Likely 4-speed automatic transmission
Optional
Transmission Options:
Not specified, but typically one automatic option was standard.
Features
Transmission Coverage:
Service and repair procedures covered.
๐ Dimensions
Exterior
Body Style:
Minivan
Wheelbase:
Approx. 112.1 inches (standard wheelbase)
Cargo
Cargo Capacity:
Significant cargo volume typical of minivans, specific figures available in manual.
Weights
Curb Weight:
Varies by configuration, generally in the 3800-4200 lbs range.
๐ก๏ธ Safety Features
Ratings
NHTSA Ratings:
The manual would contain detailed safety system information but specific historical NHTSA ratings would need to be cross-referenced.
Active Features
Active Safety Systems Covered:
Braking system, steering, potentially ABS (Anti-lock Braking System).
Passive Features
Passive Safety Systems Covered:
Restraint system (airbags, seatbelts), chassis construction.
๐ก Technology Features
Infotainment
Infotainment Systems Covered:
Radio, CD player, and potentially rear entertainment systems (if equipped). Electrical system coverage would encompass these.
Driver Assistance
Driver Assistance Features Covered:
Cruise control, ABS (if equipped). Coverage would be within relevant system sections.
Connectivity
Connectivity Options Covered:
Not a focus for this era, but basic electrical connections for accessories would be detailed.
๐ง Maintenance
Service Intervals
General Maintenance Schedule:
Manual provides detailed schedules for oil changes, fluid checks, filter replacements, and other routine services.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 or 10W-30, depending on engine and climate (detailed in manual).
Transmission Fluid Type:
Likely ATF+4 (Automatic Transmission Fluid) (detailed in manual).
Coolant Type:
Likely HOAT (Hybrid Organic Acid Technology) coolant, often orange or pink (detailed in manual).
Known Issues
Common Problems Addressed:
Manual would cover diagnosis and repair for common issues such as transmission slippage, HVAC blower motor issues, power sliding door problems, and engine performance concerns.
๐ Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (at the time of production)
Model Evolution
Generation Notes:
The 2004 model year falls within the NS generation (1996-2007), which was a significant redesign from earlier Voyagers.
Production
Manufacturing Plant:
Likely Windsor, Ontario, Canada or St. Louis, Missouri, USA (common plants for Chrysler minivans).
End Of Production For Plymouth Brand:
The Plymouth brand was discontinued by DaimlerChrysler after the 2001 model year. The 'Plymouth Voyager' nameplate likely continued for some specific markets or as a leftover designation for existing production lines, or this manual might encompass Dodge Grand Caravan/Chrysler Grand Voyager variants as well under a consolidated service umbrella if the dealer network shared resources.
๐ Awards & Recognition
Recognitions
Industry Acknowledgements:
The Plymouth Voyager, as part of the Chrysler minivan legacy, was a segment leader and innovator. Specific awards for the 2004 model year would need separate verification.
Restraint system (airbags, seatbelts), chassis construction.
๐ก Technology Features
Infotainment
Infotainment Systems Covered:
Radio, CD player, and potentially rear entertainment systems (if equipped). Electrical system coverage would encompass these.
Driver Assistance
Driver Assistance Features Covered:
Cruise control, ABS (if equipped). Coverage would be within relevant system sections.
Connectivity
Connectivity Options Covered:
Not a focus for this era, but basic electrical connections for accessories would be detailed.
๐ง Maintenance
Service Intervals
General Maintenance Schedule:
Manual provides detailed schedules for oil changes, fluid checks, filter replacements, and other routine services.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 or 10W-30, depending on engine and climate (detailed in manual).
Transmission Fluid Type:
Likely ATF+4 (Automatic Transmission Fluid) (detailed in manual).
Coolant Type:
Likely HOAT (Hybrid Organic Acid Technology) coolant, often orange or pink (detailed in manual).
Known Issues
Common Problems Addressed:
Manual would cover diagnosis and repair for common issues such as transmission slippage, HVAC blower motor issues, power sliding door problems, and engine performance concerns.
๐ Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (at the time of production)
Model Evolution
Generation Notes:
The 2004 model year falls within the NS generation (1996-2007), which was a significant redesign from earlier Voyagers.
Production
Manufacturing Plant:
Likely Windsor, Ontario, Canada or St. Louis, Missouri, USA (common plants for Chrysler minivans).
End Of Production For Plymouth Brand:
The Plymouth brand was discontinued by DaimlerChrysler after the 2001 model year. The 'Plymouth Voyager' nameplate likely continued for some specific markets or as a leftover designation for existing production lines, or this manual might encompass Dodge Grand Caravan/Chrysler Grand Voyager variants as well under a consolidated service umbrella if the dealer network shared resources.
๐ Awards & Recognition
Recognitions
Industry Acknowledgements:
The Plymouth Voyager, as part of the Chrysler minivan legacy, was a segment leader and innovator. Specific awards for the 2004 model year would need separate verification.