This manual covers the 2004 Polaris Touring Snowmobile, including variants such as the 340 Touring, Trail Touring, Sport Touring, 600 Classic Touring, 700 Classic Touring, 800 Classic Touring, and Widetrak LX. Polaris snowmobiles are recognized for their engineering quality and reliability, designed for comfortable and capable long-distance riding. This comprehensive guide provides factory-level technical information essential for maintaining and repairing these vehicles, ensuring their optimal performance and longevity. The scope of this manual is extensive, encompassing service, owner, and parts information across 560 pages in English. It details maintenance procedures, in-depth troubleshooting for all major systems including engine, fuel, clutch, body, steering, suspension, brakes, final drive, and electrical components. Technical specifications, repair and overhaul instructions, and diagnostic capabilities are thoroughly covered, making this manual an indispensable resource for owners, mechanics, and technicians seeking to service, repair, restore, or diagnose their Polaris Touring Snowmobile. 🏷️ Basic Information Identification Make: Polaris Model: Touring Snowmobile Year: 2004 Codes Product Name: Polaris Snowmobile Touring 2004 Service Owners Parts Manual PDF Download 👋 Introduction Market Position Positioning: A comprehensive factory service, owner's, and parts manual designed to equip owners and technicians with the necessary information to maintain, diagnose, and repair Polaris Touring and Widetrak snowmobiles from the specified model years. User Base: Aimed at all DIY persons, professional technicians, mechanics, and workshops, highlighting its broad applicability and high-quality information. Competitive Analysis Value Proposition: Provides original manufacturer content, mirroring the manuals used by professional dealerships and mechanics. Offers significant cost savings for DIY repairs compared to professional servicing. Key Features Features: Illustrated with clear, step-by-step instructions. Includes troubleshooting guidance. Offers complete information for repair, service, restoration, maintenance, rebuilding, and diagnosis. Delivered as an instant PDF download. Illustrations: Illustrated with clear step-by-step instructions and includes detailed component breakdowns and exploded views. Manual Type Purpose: Serves as an essential help guide for every repair and troubleshooting procedure, offering complete step-by-step information on servicing, repairing, and preventative maintenance. 📋 Manual Details Coverage Areas Covered Models And Variants: 340 Touring, Trail Touring, Sport Touring, 600 Classic Touring, 700 Classic Touring, 800 Classic Touring, Widetrax LX Included Manuals Summary: Consists of four distinct manuals: 2004 Touring Service Manual, 2005 Touring/Widetrak Owners Manual, 2004 Frontier Touring Parts Manual, and 2004 Frontier Classic Parts Manual. Page Count Total Pages: 560 Individual Manual Pages: Polaris 2004 Touring Service Manual: 321 pages; Polaris 2005 Touring and Widetrak Owners Manual: 150 pages; Polaris 2004 Frontier Touring Parts Manual: 50 pages; Polaris 2004 Frontier Classic Parts Manual: 54 pages. Manual Type Type: Service, Owners, Parts Language Language: English Language Clarification: The language is confirmed to be English. Format Format: PDF Download Delivery Method: Instant manual download after payment. Download link provided on checkout page and via email. Three days to download and save. Compatibility: Compatible with all operating systems (PC & MAC), including older versions like Windows 97 up to Windows 10. 📖 Manual Coverage Systems Covered Engine: Engine torque specifications, torque sequences, piston to cylinder inspection, cylinder inspection/honing, port chamfering, main bearing inspection, crankshaft truing/runout/indexing, oil pump operation/bleeding/adjustment, cooling system overview, recoil service, engine removal, 340/550 engine service, 500 engine service, Liberty Small Block service, Liberty Large Block service, variable exhaust service, exhaust valve springs. Fuel System: Fuel system warnings, jet part numbers, Mikuni TM 38/TM 40 jet needle/overview/exploded view, gasoline volatility, float chamber venting, fuel system overview, Mikuni carburetor operation, component effect charts, VM carburetor disassembly/inspection/assembly/throttle synchronization, TM carburetor disassembly/inspection/assembly/throttle synchronization, choke adjustments, fuel pumps, sediment trap, troubleshooting. Clutching: Recommended tools, drive clutch weights/spring data/exploded view/removal/service/installation, driven clutch exploded views/removal/Polaris service/TEAM service/installation, clutch operation, driven helix angle and effects, TEAM helix explanation, drive belt data/inspection/deflection/adjustments, clutch alignment, belt to sheave inspection and adjustment, troubleshooting. Body And Steering: Steering assembly, front suspension inspection/alignment specifications/setup width/camber inspection/adjustment/handlebar centering/toe adjustment, carbide placement, ski spindle bushing removal/replacement, steering arm orientation, ski skag removal/installation, ski installation, torsion bar removal/installation, handlebar torque/sequence, seat removal/installation, hood repair, nosepan replacement, decal removal/installation, troubleshooting. Suspensions: Suspension compression, adjustable shocks, front suspension setup and adjustments, spring operation, optional IFS springs, rear suspension operation. Brakes And Final Drive: Gearing charts, HYVO sprocket part numbers, hydraulic brake system overview/bleeding/master cylinder service/brake pad replacement, rear suspension removal, jackshaft removal/installation, chaincase service, driveshaft installation, final assembly, Widetrak LX brake overview/service, transmission removal/service/installation. Electrical: Multimeter usage, detonation elimination technology, ignition timing overview/procedure, RMK electrical exploded views, preparing a new battery, load test, dynamic testing, starter motor static testing, starter assembly exploded view, unregulated voltage, regulated voltage, 6 pulse alternators, electrical systems testing, TPS testing/adjustment, troubleshooting. General Information: Includes general model number identification, VIN details, publication part numbers, service manual references, specifications for each model variant, service glossary, general service precautions, standard torque specifications, units of measure, tap drill sizes, and conversion charts. Parts Information: Includes specific parts manuals for Frontier Touring and Frontier Classic models, likely containing part numbers for...