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(317 MB) 2004 Subaru Impreza STI WRX-Official Factory Service Manual (FSM)/Repair Manual/Workshop Manual 04 (ZIP-PDF Format)

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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2004 Generation Generation Code: GDB (GD) Codes Chassis Code: GDB ๐Ÿ‘‹ Introduction Market Position Positioning: High-performance compact sedan/hatchback, rally-bred heritage Competitive Analysis Competitors: Mitsubishi Lancer Evolution, Subaru WRX (non-STI), Honda Civic Si, Volkswagen GTI, MazdaSpeed3 Key Features Performance Orientation: Emphasis on turbocharged engine, all-wheel drive (AWD), and agile handling Rally Heritage: Direct lineage from Subaru's World Rally Championship (WRC) success ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: All models and all repairs A-Z Specific Systems Covered: Engine, Transmission, Chassis, Body, Electrical System Page Count Estimated Page Count: High (typical FSMs are 1000+ pages) Manual Type Type: Official Factory Service Manual (FSM) / Repair Manual / Workshop Manual Language Language: English Format Digital Format: PDF Compatibility Operating Systems: Windows & Mac ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Mechanical parts, diagnostics, cooling, lubrication, ignition, starting Engine Fuel Air Exhaust: Fuel injection, air intake, exhaust systems Transmission Manual: 5-speed manual (5MT) and 6-speed manual (6MT) transmissions Transmission Automatic: 4-speed automatic transmission (4AT) (less common for STI, but often included in comprehensive FSMs for model range) Drivetrain: Transfer case, driveshaft, differentials, clutch Suspension: Front and rear suspension systems Brakes: Antilock Braking System (ABS), brake system components, parking brake Steering: Steering system components Body Exterior: Body panels, glass, windows, mirrors, lighting, wipers/washers Body Interior: Instrument panel, seats, locks, security, sunroof, interior finishing Climate Control: HVAC system, climate system components Safety Restraints: Airbags, seatbelts Electrical General: General diagnosis, component locations Electrical Wiring: Comprehensive wiring diagrams, signals Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements Diagnostics: Dedicated troubleshooting guides, diagnostic procedures for various systems Repair: Step-by-step repair instructions for all major components Disassembly Assembly: Exploded diagrams for component disassembly and reassembly Wiring Diagrams Detail: High level of detail in wiring schematics, showing component connections and routing. Technical Depth Depth: Comprehensive (covers maintenance to major overhauls and diagnostics) ๐Ÿ“Š Manual Specifications File Format Format: ZIP archive containing PDF files Print Quality Printability: Printable pages (user can print selectively) Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) File Size Size Mb: 317 MB โš™๏ธ Engine Specifications Primary Engine Engine Code: EJ257 Engine Type: 2.5L Boxer-4 Turbocharged (EJ257) Performance Horsepower Hp: 300 hp @ 6000 RPM (approximate, US spec) Torque Lb Ft: 300 lb-ft @ 4000 RPM (approximate, US spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: Premium Unleaded (91+ Octane) Engine Management ECU Type: Subaru Select Monitor (SSM) ๐Ÿ”ง Transmission Standard Type: 6-speed Manual Transmission (6MT) Optional Type: 4-speed Automatic Transmission (4AT) (less common for STI, often not specified for STI models) Features All Wheel Drive: Symmetrical All-Wheel Drive (AWD) with Driver Controlled Center Differential (DCCD) on 6MT models ๐Ÿ“ Dimensions Exterior Length In: 173.8 in Width In: 69.7 in Height In: 56.1 in Weights Curb Weight Lbs: 3263 lbs (approximate for 6MT sedan) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact: 5-Star (for driver and passenger, typical for this era) NHTSA Side Impact: 5-Star (typical for this era) Active Features Traction Control: Yes (often linked to AWD system) Electronic Stability Control: Subaru Vehicle Dynamics Control (VDC) system Passive Features Airbags: Front airbags, side-impact airbags Seatbelts: Front pre-tensioners and load limiters ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM/CD player, premium sound system (optional) Driver Assistance ABS: Standard Antilock Braking System (ABS) AWD Control: Driver Controlled Center Differential (DCCD) for manual transmission models, allowing variable front/rear torque split adjustment. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3.75 months, or 7,500 miles/7.5 months with synthetic oil (check specific recommendations) Timing Belt Replacement: 105,000 miles (for EJ257 engine) Fluid Specifications Engine Oil Type: SAE 0W-30 or 5W-30 Synthetic (refer to manual for specific viscosity based on temperature) Coolant Type: Subaru Super Coolant (Blue) or equivalent Transmission Fluid Type 6Mt: Subaru Extra-S Gear Oil or equivalent SAE 75W-90 GL-5 Known Issues Head Gaskets: Less prone to blown head gaskets than earlier EJ20/EJ25 engines due to improved design, but still a potential failure point under high stress. Ring Lands: Susceptible to ring land failure on pistons, especially with aggressive tuning or detonation, common in high-mileage or abused EJ257 engines. Clutch Wear: Clutch wear can be accelerated with aggressive driving and frequent launches. ๐Ÿ“š Vehicle History Brand Heritage Brand Focus: AWD technology, horizontally-opposed engines, rally racing Model Evolution Generation 2004: Part of the second generation (GDB) Impreza, representing a significant performance uplift and distinct STI styling Production Manufacturing Location: Japan ๐Ÿ† Awards & Recognition Recognitions Performance Awards: Consistently praised by automotive journalists for its performance, handling, and AWD system, often featured in 'best performance car' lists.
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(317 MB) 2004 Subaru Impreza STI WRX-Official Factory Service Manual (FSM)/Repair Manual/Workshop Manual 04 (ZIP-PDF Format)
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2004
Generation
Generation Code:
GDB (GD)
Codes
Chassis Code:
GDB
๐Ÿ‘‹ Introduction
Market Position
Positioning:
High-performance compact sedan/hatchback, rally-bred heritage
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (non-STI), Honda Civic Si, Volkswagen GTI, MazdaSpeed3
Key Features
Performance Orientation:
Emphasis on turbocharged engine, all-wheel drive (AWD), and agile handling
Rally Heritage:
Direct lineage from Subaru's World Rally Championship (WRC) success
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z
Specific Systems Covered:
Engine, Transmission, Chassis, Body, Electrical System
Page Count
Estimated Page Count:
High (typical FSMs are 1000+ pages)
Manual Type
Type:
Official Factory Service Manual (FSM) / Repair Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Compatibility
Operating Systems:
Windows & Mac
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Mechanical parts, diagnostics, cooling, lubrication, ignition, starting
Engine Fuel Air Exhaust:
Fuel injection, air intake, exhaust systems
Transmission Manual:
5-speed manual (5MT) and 6-speed manual (6MT) transmissions
Transmission Automatic:
4-speed automatic transmission (4AT) (less common for STI, but often included in comprehensive FSMs for model range)
Drivetrain:
Transfer case, driveshaft, differentials, clutch
Suspension:
Front and rear suspension systems
Brakes:
Antilock Braking System (ABS), brake system components, parking brake
Steering:
Steering system components
Body Exterior:
Body panels, glass, windows, mirrors, lighting, wipers/washers
Body Interior:
Instrument panel, seats, locks, security, sunroof, interior finishing
Climate Control:
HVAC system, climate system components
Safety Restraints:
Airbags, seatbelts
Electrical General:
General diagnosis, component locations
Electrical Wiring:
Comprehensive wiring diagrams, signals
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements
Diagnostics:
Dedicated troubleshooting guides, diagnostic procedures for various systems
Repair:
Step-by-step repair instructions for all major components
Disassembly Assembly:
Exploded diagrams for component disassembly and reassembly
Wiring Diagrams Detail:
High level of detail in wiring schematics, showing component connections and routing.
Technical Depth
Depth:
Comprehensive (covers maintenance to major overhauls and diagnostics)
๐Ÿ“Š Manual Specifications
File Format
Format:
ZIP archive containing PDF files
Print Quality
Printability:
Printable pages (user can print selectively)
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
File Size
Size Mb:
317 MB
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
EJ257
Engine Type:
2.5L Boxer-4 Turbocharged (EJ257)
Performance
Horsepower Hp:
300 hp @ 6000 RPM (approximate, US spec)
Torque Lb Ft:
300 lb-ft @ 4000 RPM (approximate, US spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded (91+ Octane)
Engine Management
ECU Type:
Subaru Select Monitor (SSM)
๐Ÿ”ง Transmission
Standard
Type:
6-speed Manual Transmission (6MT)
Optional
Type:
4-speed Automatic Transmission (4AT) (less common for STI, often not specified for STI models)
Features
All Wheel Drive:
Symmetrical All-Wheel Drive (AWD) with Driver Controlled Center Differential (DCCD) on 6MT models
๐Ÿ“ Dimensions
Exterior
Length In:
173.8 in
Width In:
69.7 in
Height In:
56.1 in
Weights
Curb Weight Lbs:
3263 lbs (approximate for 6MT sedan)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and passenger, typical for this era)
NHTSA Side Impact:
5-Star (typical for this era)
Active Features
Traction Control:
Yes (often linked to AWD system)
Electronic Stability Control:
Subaru Vehicle Dynamics Control (VDC) system
Passive Features
Airbags:
Front airbags, side-impact airbags
Seatbelts:
Front pre-tensioners and load limiters
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, premium sound system (optional)
Driver Assistance
ABS:
Standard Antilock Braking System (ABS)
AWD Control:
Driver Controlled Center Differential (DCCD) for manual transmission models, allowing variable front/rear torque split adjustment.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months, or 7,500 miles/7.5 months with synthetic oil (check specific recommendations)
Timing Belt Replacement:
105,000 miles (for EJ257 engine)
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 Synthetic (refer to manual for specific viscosity based on temperature)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent
Transmission Fluid Type 6Mt:
Subaru Extra-S Gear Oil or equivalent SAE 75W-90 GL-5
Known Issues
Head Gaskets:
Less prone to blown head gaskets than earlier EJ20/EJ25 engines due to improved design, but still a potential failure point under high stress.
Ring Lands:
Susceptible to ring land failure on pistons, especially with aggressive tuning or detonation, common in high-mileage or abused EJ257 engines.
Clutch Wear:
Clutch wear can be accelerated with aggressive driving and frequent launches.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Focus:
AWD technology, horizontally-opposed engines, rally racing
Model Evolution
Generation 2004:
Part of the second generation (GDB) Impreza, representing a significant performance uplift and distinct STI styling
Production
Manufacturing Location:
Japan
๐Ÿ† Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive journalists for its performance, handling, and AWD system, often featured in 'best performance car' lists.
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