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2004 Yamaha RX10H / RX10SH / RX10MH / RX10MSH / RX10RH / RX10RSH RX WARRIOR LE Snowmobile Service Manual PDF Download
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Basic Information Identification Make: Yamaha Model: RX Warrior Year: 2004 Chassis Codes: RX10H, RX10SH, RX10MH, RX10MSH, RX10RH, RX10RSH Trim Levels: LE (Limited Edition) Codes Engine Code Prefix: RX10 Introduction Market...
Type: Motorcycles
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Sku: 5351
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | RX Warrior |
| Year: | 2004 |
| Chassis Codes: | RX10H, RX10SH, RX10MH, RX10MSH, RX10RH, RX10RSH |
| Trim Levels: | LE (Limited Edition) |
| Codes | |
| Engine Code Prefix: | RX10 |
| Introduction | |
| Market Position | |
| Segment: | High-performance luxury trail snowmobile |
| Target Audience: | Enthusiast riders seeking comfort, power, and advanced features for long-distance trail riding |
| Competitive Analysis | |
| Key Competitors 2004: | Ski-Doo Mach Z, Arctic Cat Mountain Cat (certain variants), Polaris RMK (certain variants) |
| Key Features | |
| Engine Platform: | Powerful Genesis 4-stroke triple-cylinder engine |
| Suspension Technology: | Advanced Proraction Suspension (APTC) rear suspension for improved ride quality and traction |
| Comfort And Ergonomics: | Comfortable seating, adjustable handlebars, heated grips and throttle |
| Limited Edition Features: | LE models often include premium graphics, upgraded seats, or other cosmetic/functional enhancements |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Complete service and repair for 2004 Yamaha RX Warrior snowmobiles |
| Specific Models Covered: | RX10H, RX10SH, RX10MH, RX10MSH, RX10RH, RX10RSH |
| Page Count | |
| Estimated Page Count: | Refer to PDF for exact count, typically 400-600 pages for this era of Yamaha service manuals |
| Manual Type | |
| Manual Type: | Service Manual |
| Content Focus: | Disassembly, repair, assembly, inspection, troubleshooting, maintenance |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete overhaul, diagnosis, tuning, component testing, lubrication system, cooling system |
| Fuel System: | Carburetor (Mikuni VM38, Twin) servicing, fuel pump, fuel lines, fuel tank maintenance |
| Ignition System: | CDI unit, ignition coil, spark plugs, timing adjustments |
| Drive System: | Primary clutch (drive clutch) inspection and servicing, secondary clutch (driven clutch) service, chaincase lubrication, drive chain adjustment and replacement |
| Suspension: | Front suspension (Double Wishbone, AWS IV) geometry, shock absorber servicing, spindle and knuckle maintenance, rear suspension (Proraction Suspension, APTC) adjustment and repair, track and slide rail inspection |
| Brakes: | Hydraulic disc brake system, caliper maintenance, brake fluid replacement, lever and pedal adjustments |
| Electrical System: | Wiring diagrams, lighting systems, battery maintenance, starter motor, alternator (stator and rectifier/regulator), diagnostic codes, handlebar controls |
| Bodywork And Chassis: | Hood removal and installation, seat, handlebars, skis, snow flap, bumper maintenance, chassis lubrication points |
| Procedures Included | |
| Disassembly Assembly: | Step-by-step instructions with exploded diagrams for all major components |
| Troubleshooting: | Systematic diagnostic procedures for common and uncommon issues, fault finding charts |
| Maintenance: | Routine checks, lubrication, fluid changes, belt inspection and replacement, spark plug replacement |
| Rebuilds: | Engine rebuild procedures, clutch rebuilds, suspension component rebuilds |
| Technical Depth | |
| Depth: | Comprehensive, suitable for professional technicians and advanced DIY mechanics |
| Diagnostic Capabilities: | Detailed troubleshooting guides, electrical system diagnosis, performance tuning |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchability: | Likely text-searchable if original scans are of good quality |
| Print Quality | |
| Print Quality: | Digital PDF allows for high-resolution printing of diagrams and text |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4-stroke, DOHC, 3-cylinder |
| Displacement: | 998cc |
| Bore X Stroke: | 80.0 mm x 66.2 mm |
| Compression Ratio: | 10.4:1 |
| Performance | |
| Horsepower: | Approx. 140-145 hp (varies slightly by model variant and tuning) |
| Torque: | Estimated 95-100 lb-ft (torque figures not always prominently published for snowmobiles) |
| Fuel System | |
| Fuel Delivery: | Dual Mikuni VM38 flat-slide carburetors |
| Fuel Type: | 87-octane unleaded gasoline |
| Cooling System | |
| Type: | Liquid-cooled |
| Transmission | |
| Standard | |
| Clutch System: | Yamaha YVXC (Variable Transmission Clutch Control) system |
| Primary Clutch: | Centrifugal clutch with variable sheave angles |
| Secondary Clutch: | Roller cam secondary clutch (APTC-type) |
| Features | |
| Gear Reduction: | Chain drive with reduction gearing in the chaincase |
| Chaincase Oil Type: | Yamalube Gear Oil 80W or equivalent SAE 80W hypoid gear oil |
| Chaincase Oil Capacity: | Approximately 150-200 ml (refer to manual for exact capacity and level check) |
| Dimensions | |
| Exterior | |
| Overall Length: | Approx. 114.2 inches (2900 mm) |
| Overall Width: | Approx. 47.2 inches (1200 mm) |
| Ski Stance: | Adjustable, typically 42.5 inches (1080 mm) |
| Weights | |
| Dry Weight: | Approx. 573 lbs (260 kg) - varies by specific trim |
| Fuel Capacity: | 8.7 gallons (33 liters) |
| Oil Capacity: | 4.8 US qt (4.5 L) - including oil filter |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Snowmobiles are not subject to automotive crash test ratings) |
| Active Features | |
| Braking System: | Hydraulic disc brake with ventilated rotor |
| Throttle Limiter: | Thumb throttle with adjustable tension |
| Passive Features | |
| Lighting: | Headlights (dual halogen), taillight/brake light |
| Windscreen: | Tall windscreen for rider protection from elements |
| Engine Kill Switch: | Lanyard-style emergency engine kill switch |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Digital/analog combination gauge cluster featuring speedometer, tachometer, fuel gauge, coolant temperature, and warning lights. |
| Driver Assistance | |
| Reverse: | Mechanical reverse system (likely operated by a lever or cable). |
| Connectivity | |
| Diagnostic Port: | Likely a diagnostic connector for accessing stored fault codes, although typically less sophisticated than modern OBD systems. |
| Maintenance | |
| Service Intervals | |
| Initial Break In: | Refer to owner's manual for specific break-in procedures (typically 10-20 hours of operation with varied throttle). |
| Oil And Filter Change: | Every 100 hours or annually, whichever comes first. |
| Spark Plug Inspection/Replacement: | Every 100-200 hours, depending on usage and plug condition. |
| Chaincase Oil Change: | Every 200 hours or annually. |
| Clutch Inspection: | Inspect primary and secondary clutches every 100 hours for wear, proper belt alignment, and component condition. |
| Fluid Specifications | |
| Engine Oil Type: | Yamalube 4-stroke Snowmobile Oil (or API SG, JASO MA, SAE 10W-30 or 20W-40 depending on temperature range specified in manual) |
| Engine Oil Capacity: | 4.8 US qt (4.5 L) with filter change |
| Coolant Type: | Yamaha All-Weather Liquidcooled Engine Coolant or equivalent (50/50 mix of antifreeze and distilled water) |
| Brake Fluid Type: | DOT 4 hydraulic brake fluid |
| Known Issues | |
| Clutch Belt Wear: | As with most snowmobiles, drive belt wear and premature failure can occur if not maintained, misaligned, or if the machine is ridden aggressively outside its intended use. |
| Suspension Bushings: | Wear on suspension bushings and ball joints is common with high mileage, affecting handling and ride comfort. |
| Carburetor Icing: | In very cold and humid conditions, carburetor icing can occur, leading to engine performance issues. |
| Vehicle History | |
| Brand Heritage | |
| Yamaha Motorsports Legacy: | Yamaha has a long-standing reputation for building reliable and high-performance engines and vehicles across motorcycles, ATVs, and snowmobiles. |
| Model Evolution | |
| Rx Warrior Lineage: | The RX Warrior was a flagship model in Yamaha's lineup, known for its premium features and powerful 4-stroke engine, marking a significant shift towards more fuel-efficient and emissions-friendly technology in the snowmobile industry. |
| Production | |
| Production Period: | The RX Warrior series was prominent in the early to mid-2000s. |
| Manufacturing Location: | Yamaha snowmobiles are typically manufactured in North America (USA and Canada). |
| Awards & Recognition | |
| Recognitions | |
| Industry Accolades: | The RX Warrior was generally well-received for its smooth power delivery, comfort, and reliable 4-stroke engine, earning praise from snowmobile publications for its luxury trail segment performance. |
| Ratings | |
| Expert Reviews: | Often cited for its refined ride and powerful engine, positioning it as a top-tier touring and trail sled of its era. |