BMW 550i Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010
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🏷️ Basic Information Identification Make: BMW Model: 550i Model Code: E60 (Sedan), E61 (Touring) Chassis Code: E60 (Sedan), E61 (Touring) Codes Engine Code Primary: N62TU (V8) 👋 Introduction Market Position Segment: Executive Luxury Sedan Positioning: A high-performance variant of the BMW 5 Series (E60/E61), known for its potent V8 engine and luxurious appointments. Competitive Analysis Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF. Key Features Engine Performance: Powerful V8 engine offering strong acceleration and torque. Driving Dynamics: Renowned BMW handling, stability, and responsive steering, enhanced by optional Active Drive and Active Steering. Luxury Appointments: Premium interior materials, advanced comfort features, and sophisticated technology integration (iDrive). Design: Distinctive Chris Bangle-era styling, embodying BMW's sporty and elegant design language. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: 1000+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: V8 Naturally Aspirated Engine (N62TU), including cooling, lubrication, fuel delivery, ignition, emissions control, and engine management. Transmission: 6-Speed Automatic Transmission (GM 6L45, 6L50) and Steptronic transmission control, including removal, installation, and internal repairs. Drivetrain: Rear-Wheel Drive (RWD) and xDrive All-Wheel Drive (AWD) systems, including differentials, driveshafts, and axles. Brakes: Hydraulic disc brakes (front and rear), Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), brake booster, parking brake. Suspension: Front and rear independent suspension, adaptive drive, active steering, shock absorbers, springs, control arms, bushings. Steering: Hydraulic power steering system, Active Steering technology. Electrical System: 12V electrical system, battery, alternator, starter, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body panel removal and installation, doors, hood, trunk, glass, interior trim, underbody protection, chassis components. HVAC: Automatic climate control system, air conditioning, heating, ventilation, blower motor, refrigerant system. Infotainment And Navigation: iDrive system, professional navigation, radio, CD changer, amplifier, speaker systems. Safety Systems: Airbag system, seatbelt pre-tensioners, parking sensors (PDC), cruise control. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), inspections, lubrication. Troubleshooting: Diagnostic procedures for common issues, fault code identification and interpretation. Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, brake replacements, suspension repairs. Diagnostics: Detailed diagnostic charts, OBD-II code explanations, sensor data analysis. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Specifications: Torque specifications for all fasteners, clearances, tolerances, and performance data. Technical Depth Depth: Expert level, covering complete disassembly, assembly, diagnosis, and repair of all vehicle systems, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes, text-searchable PDF Print Quality Quality: High-resolution scans, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4.8L Naturally Aspirated V8 (N62TU) Bore X Stroke: 93.0 mm x 91.0 mm Compression Ratio: 10.5:1 Valve Train: DOHC, 4 valves per cylinder, VANOS (variable camshaft timing) Engine Management System: Bosch Motronic (specific model varies by year) Performance Horsepower: 360 hp @ 6300 rpm Torque: 360 lb-ft @ 3400-3800 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Fuel Tank Capacity: 18.0 gallons (68 liters) 🔧 Transmission Standard Type: 6-Speed Steptronic Automatic (GM 6L45 / 6L50) Optional Type: N/A for 550i model (Manual transmission was available on other 5 Series models like 525i, 530i, but not the 550i) Features Transmission Fluid Type: Dexron VI (or approved equivalent) Transmission Fluid Capacity: Approx. 8.5 quarts (8.0 liters) for refill, higher for complete overhaul. 📐 Dimensions Exterior Wheelbase: 116.4 inches (2957 mm) Length: 193.1 inches (4905 mm) Width: 72.4 inches (1839 mm) Height: 58.0 inches (1473 mm) Front Track: 61.2 inches (1554 mm) Rear Track: 61.8 inches (1570 mm) Weights Curb Weight: 3,990 - 4,140 lbs (1810 - 1878 kg) depending on configuration (RWD/AWD, options) Gross Vehicle Weight Rating: Approx. 5,100 lbs (2313 kg) Cargo Trunk Capacity: 14.0 cu ft (396 liters) Cargo Capacity E61 Touring: 24.0 cu ft (680 liters) / 58.3 cu ft (1650 liters) with rear seats folded 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (for comparable E60 models) IIHS Side Impact: Good (for comparable E60 models) IIHS Roof Strength: Good (for comparable E60 models) Active Features ABS: Standard, with Electronic Brakeforce Distribution (EBD) Dsc: Standard Dynamic Stability Control (traction control, stability control) Active Steering: Optional variable-ratio and variable-effort steering system Passive Features Airbags: Front airbags, front side-impact airbags, front and rear head protection airbags (curtain airbags). Seatbelts: 3-point inertia-reel seatbelts with pre-tensioners and force limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Interface: iDrive infotainment system with a central LCD screen controlled by the iDrive knob and buttons. Navigation: Optional professional navigation system with map updates. Audio System: Standard...
Diagnostic procedures for common issues, fault code identification and interpretation.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, brake replacements, suspension repairs.
Diagnostics:
Detailed diagnostic charts, OBD-II code explanations, sensor data analysis.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Specifications:
Torque specifications for all fasteners, clearances, tolerances, and performance data.
Technical Depth
Depth:
Expert level, covering complete disassembly, assembly, diagnosis, and repair of all vehicle systems, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes, text-searchable PDF
Print Quality
Quality:
High-resolution scans, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.8L Naturally Aspirated V8 (N62TU)
Bore X Stroke:
93.0 mm x 91.0 mm
Compression Ratio:
10.5:1
Valve Train:
DOHC, 4 valves per cylinder, VANOS (variable camshaft timing)
Engine Management System:
Bosch Motronic (specific model varies by year)
Performance
Horsepower:
360 hp @ 6300 rpm
Torque:
360 lb-ft @ 3400-3800 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fuel Tank Capacity:
18.0 gallons (68 liters)
🔧 Transmission
Standard
Type:
6-Speed Steptronic Automatic (GM 6L45 / 6L50)
Optional
Type:
N/A for 550i model (Manual transmission was available on other 5 Series models like 525i, 530i, but not the 550i)
Features
Transmission Fluid Type:
Dexron VI (or approved equivalent)
Transmission Fluid Capacity:
Approx. 8.5 quarts (8.0 liters) for refill, higher for complete overhaul.
📐 Dimensions
Exterior
Wheelbase:
116.4 inches (2957 mm)
Length:
193.1 inches (4905 mm)
Width:
72.4 inches (1839 mm)
Height:
58.0 inches (1473 mm)
Front Track:
61.2 inches (1554 mm)
Rear Track:
61.8 inches (1570 mm)
Weights
Curb Weight:
3,990 - 4,140 lbs (1810 - 1878 kg) depending on configuration (RWD/AWD, options)
Gross Vehicle Weight Rating:
Approx. 5,100 lbs (2313 kg)
Cargo
Trunk Capacity:
14.0 cu ft (396 liters)
Cargo Capacity E61 Touring:
24.0 cu ft (680 liters) / 58.3 cu ft (1650 liters) with rear seats folded
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (for comparable E60 models)
IIHS Side Impact:
Good (for comparable E60 models)
IIHS Roof Strength:
Good (for comparable E60 models)
Active Features
ABS:
Standard, with Electronic Brakeforce Distribution (EBD)
Dsc:
Standard Dynamic Stability Control (traction control, stability control)
Active Steering:
Optional variable-ratio and variable-effort steering system
Passive Features
Airbags:
Front airbags, front side-impact airbags, front and rear head protection airbags (curtain airbags).
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners and force limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Interface:
iDrive infotainment system with a central LCD screen controlled by the iDrive knob and buttons.
Navigation:
Optional professional navigation system with map updates.
Audio System:
Standard HiFi audio system, optional Logic 7 premium audio system.
Driver Assistance
Parking Assistance:
Park Distance Control (PDC) with visual and audible warnings, optional rearview camera.
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC).
Connectivity
Bluetooth:
Optional Bluetooth hands-free interface for mobile phones.
Usb Aux:
Optional USB audio interface or auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 miles or 12-24 months, depending on driving conditions and oil quality (indicated by Condition Based Service - CBS).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
BMW typically uses long-life coolant; consult specific vehicle maintenance schedule (often every 5 years or 100,000 miles).
Spark Plugs:
Recommended replacement around 60,000 - 100,000 miles for the N62TU engine (often iridium-tipped).
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) synthetic oil, typically 0W-30 or 5W-30.
Engine Oil Capacity:
8.5 quarts (8.0 liters)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol-based, or equivalent approved specification).
Power Steering Fluid:
ATF Dexron III or Dexron VI (consult specific manual for exact type).
Known Issues
Valve Cover Gaskets:
Common for leaks due to age and heat exposure, leading to oil smell and consumption.
Oil Pan Gaskets:
Similar to valve cover gaskets, leaks can occur.
Coolant Expansion Tank:
Can crack or leak over time.
Drive Belt Tensioner And Idler Pulleys:
Can fail, leading to belt noise or failure.
Alternator:
Can be a failure point, especially on higher mileage vehicles.
Ignition Coils And Spark Plugs:
Misfires can occur, often requiring replacement of individual coils or sets of plugs.
Water Pump:
Can develop leaks or bearing failure.
ABS/Dsc Module:
Electronic faults can occur, often related to module failure.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW has a long history of producing sporty, driver-focused luxury vehicles with advanced engineering.
Model Evolution
E60 Generation:
The E60 generation (2003-2010) marked a significant design and technological evolution for the 5 Series, introducing concepts like iDrive and a more avant-garde exterior design.
550I Introduction:
The 550i replaced the 545i in the 2005 model year, featuring an enlarged 4.8-liter V8 engine for increased performance.
Production
Manufacturing Locations:
Primarily Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Car And Driver 5 Best Engines:
The N62 V8 engine (including the 4.8L variant) was recognized by Car and Driver in their annual '10 Best Engines' list in various years, appreciating its smooth power delivery and refinement.
Wards Auto 10 Best Engines:
The N62 V8 engine was also a multiple winner of Ward's 10 Best Engines awards.
Ratings
Consumer Reports Reliability:
Reliability ratings for this generation of BMWs can vary; consult specific model year reports for detailed analysis, but generally mid-range for luxury brands of this era.